Infiniti EX35. Manual — part 527
DLN-58
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
FRONT CASE AND REAR CASE
Assembly
INFOID:0000000003135729
1.
Install breather tube with plastic hammer.
CAUTION:
Pay attention to the direction of breather tube.
2.
Install baffle plate to rear case.
3.
Install rear bearing to rear case with the drift (A) [SST:
KV38104010 (
—
)].
CAUTION:
Apply transfer fluid to inside of rear bearing.
4.
Install snap ring (1) to rear case.
CAUTION:
Never reuse snap ring.
5.
Install mainshaft assembly to rear case with the drift (A) [SST:
ST35321000 (
—
)].
CAUTION:
Transfer fluid should be applied to contact surface of main-
shaft and rear bearing.
6.
Install O-ring to AWD solenoid harness connector.
CAUTION:
• Never reuse O-ring.
• Apply transfer fluid to O-ring.
7.
Install AWD solenoid harness connector into rear case.
PDIA0274E
JPDIE0073ZZ
JPDIE0070ZZ
JPDIE0074ZZ
FRONT CASE AND REAR CASE
DLN-59
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
8.
Install retainer (1) to AWD solenoid harness connector.
9.
Hold electric controlled coupling harness (1) with oil cover hold
plate (2), install oil cover (3) to rear case (4).
CAUTION:
The harness should be guided by a cut portion.
10. Install oil gutter (1) to rear case.
CAUTION:
The tip of oil gutter should be put into rear case groove.
11. Install drive chain to front drive shaft.
CAUTION:
Identification mark (A) of drive chain should be in the side
of front bearing (1) of front drive shaft.
JSDIA0100ZZ
SDIA3610E
JSDIA0098ZZ
JPDIE0075ZZ
DLN-60
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
FRONT CASE AND REAR CASE
12. Install drive chain to mainshaft, and then install tap front drive
shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Never tap drive chain.
13. Install mainshaft bearing to front case with the drift (A) [SST:
ST30621000 (J-25742-5)].
14. Install snap ring (1) to front case.
CAUTION:
Never reuse snap ring.
15. Apply liquid gasket to mating surface of rear case.
Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
16. Set front case to rear case.
CAUTION:
Never damage the mating surface transmission side.
PDIA0257E
JPDIE0076ZZ
JPDIE0067ZZ
JPDIE0077ZZ
PDIA0279E
FRONT CASE AND REAR CASE
DLN-61
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
17. Tighten front case and rear case fixing bolts.
18. Install spacer (1) to mainshaft.
CAUTION:
Apply transfer fluid to spacer.
19. Install rear oil seal to rear case with the drifts within the dimen-
sion (L) shown as follows.
CAUTION:
• Never reuse rear oil seal.
• Apply transfer fluid to rear oil seal.
• When installing, never incline rear oil seal.
Bolts symbol
Quantity
Bolt length “
” mm (in)
A
11
42 (1.65)
B
1
162 (6.38)
C
1
97 (3.82)
TORX bolt
1
40 (1.57)
JPDIE0053GB
JSDIA0097ZZ
A
: Drift [SST: ST30720000 (J-25405)]
B
: Drift [SST: KV40104830 (
—
)]
L
: 6.7 – 7.3 mm (0.264 – 0.287 in)
JSDIA0168ZZ
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