Volkswagen Golf / Golf GTI / Jetta. Manual — part 663

- Secure wires - 1 - and - 2 - in retaining profile - arrow - of
micro-switch - 3 - .

- Lock catches - arrows - of micro-switch - 1 - into lock
cylinder housing - 2 - .

- Make sure that micro-switch is positioned with securing
tabs - arrows - on lock cylinder housing - 1 - .

- Before locking micro-switch, if must be checked that wires
are lying correctly in retaining profile of micro-switch and
lock cylinder. If this is not case and micro-switch is locked,
wires/micro-switch may be damaged.

Rear lid, (Jetta Wagon)

13/2/2005

- Lock micro-switch - 1 - with lock cylinder housing - 2 - .
Make sure that catch - arrow - is engage correctly.

- Install lock cylinder housing

55-4, Lock cylinder

housing, removing and installing

.

Rear lid, (Jetta Wagon)

13/2/2005

55 - 5

Tank flap unit

Fuel flap unit, removing and installing (Golf)

1. Tank flap unit

¡

Removing

- Remove fuel tank cap.

- Press back release rod by
operating remote
unlocking.

- Remove bolt

Item - 2 -

.

- Remove rubber part of
tank filler flange and swivel
out fuel flap unit from side
panel.

Tank flap unit

13/2/2005

¡

Installing:

2. Screw

3. Tank flap cup

¡

Removing and installing (can only
be removed as part of fuel flap unit)

¡

To remove fuel filler cap, press out
securing pin in fuel flap unit

4. Drain hose

5. Side panel

6. Release rod

7. Actuator for fuel filler flap

8. Seal

9. Assembly piece

¡

Inserted into side panel

10. Rubber piece

Assembly piece and actuator
element are installed.

- Install fuel flap unit
(rubber part rolled up) with
hinge side first.

- Bolt in fuel flap unit and
assembly piece.

Fuel flap unit, removing and installing
(Jetta)

Tank flap unit

13/2/2005