Volkswagen Golf / Golf GTI / Jetta. Manual — part 664

1. Tank flap unit

¡

Removing

¡

Installing:

- Unscrew fuel tank cap.

- Press back release rod by
operating remote
unlocking.

- Remove bolt

Item - 2 -

.

- Remove rubber part of
tank filler flange and swivel
out fuel flap unit from side
panel.

Assembly piece and actuator
element are installed.

Tank flap unit

13/2/2005

2. Screw

3. Tank flap cup

¡

Removing and installing (can only
be removed as part of fuel flap unit)

¡

To remove fuel filler cap, press out
securing pin in fuel flap unit

4. Assembly piece

¡

Inserted into side panel

5. Seal

6. Actuator for fuel filler flap

7. Angle bracket

8. Release rod

9. Rubber piece

¡

Must be rolled for installation

10. Side panel

- Install fuel flap unit
(rubber part rolled up) with
hinge side first.

- Bolt in fuel flap unit and
assembly piece.

Tank flap unit

13/2/2005

57 - 1

Front door

Tools

Special tools, testers and auxiliary items
required

Socket wrench T10011

Socket wrench T10072

Assembly tool T10034

Box spanner 3320/2 for 3320

Box spanner 3320/3 for 3320

Socket 3410

Front door

13/2/2005

Front door, assembly overview

Note :
Bolts for door hinges must always be
replaced after loosening.

To remove and adjust upper door hinges,
instrument cluster must be removed.

1. Door

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Removing and installing

57-1,

Door, removing and installing

2. Door handle with backing plate

¡

Removing and installing

57-1,

Door handle, removing and
installing

Front door

13/2/2005