Volkswagen Golf / Golf GTI / Jetta. Manual — part 935

80-17

- Hold cable end -1- at an angle

and press onto control lever -2-,
-arrow-.

Cable sleeve end color code:

- Insert footwell/defrost flap cable,

temperature flap cable,
temperature flap cable and
central flap cable -1- into clip -2-
and press in to stop.

Footwell/defroster flap: green

Center flap: yellow

Temperature flap: beige

Heating and ventilation system, servicing

13/2/2005

80-18

Ventilation system, checking

Note:

On sedan models, passenger compartment air

is vented to the outside through openings in the
parcel shelf below the rear window.

On wagon models, passenger compartment air

is vented to the outside through openings in the
rear luggage compartment trim below the rear
side windows.

In order for the ventilation system to work

properly, these openings must not be blocked.

The outside vent frames are located in both left

and right rear quarter panels behind the bumper
cover.

Checking

- Vent flaps -1- in frame -2- must move freely

and not stick.

- Observe installation position.

Heating and ventilation system, servicing

13/2/2005

80-19

Heating and
ventilation unit,
assembly

Repair Manual, Body

Interior, Repair Group 70

CAUTION!

The cooling system is
pressurized when the
engine is warm. Wear
gloves and other
protection and
carefully release
system pressure if
necessary, before
performing repairs.

1 - Heater core

Always replace

coolant after
removal/replacement

Replacing:

- Remove

instrument
panel.

- Loosen

instrument
panel cross
member

Page 80-

Fig. 5

- Carefully

pinch off both
coolant hoses
to heater core
and
disconnect
hoses.

- Seal off

heater core to
prevent
coolant from
running out

Heating and ventilation system, servicing

13/2/2005

- Partially

remove
heating and
ventilation
unit.

- Press retainer

clips and
remove
heater core.

Heating and ventilation system, servicing

13/2/2005