Volkswagen Golf / Golf GTI / Jetta. Manual — part 1228

Note:

Observe waste disposal regulations!

Spark plug identification and tightening torque

Repair Manual, Engine Mechanical, Fuel Injection

Ignition, Engine Code(s): AEG, AVH, AZG, BBW, BEV,
Repair Group 28, Ignition/Glow plug system, Test data,
spark plugs Test data, spark plugs Ignition/Glow plug
system , Test data, spark plugs Ignition system, servicing ,
Test data - Spark plugs

- Install new spark plugs with Spark plug wrench VAS
3122B .

- Carefully place the ignition coils with power output stages
on the spark plug connectors, so that the straight connector
sides match one another - arrows - .

- Connect connectors 1 to 6 for ignition coils with power
output stages.

Description of work (part 2 of 2)

13/2/2005

- Set the engine cover - 2 - on the indicated points - arrows
- and secure into place.

- Install cover for wiring guides - 1 - .

Engine code AFP

- Pull off spark plug connector using Removal/Installation
tool T10029 .

Spark plugs

VW Part No.

101 000 035 AH

Manufacturer designation

BKR 5 EKUP

Spark gap

0.7 mm

Tightening torque

25 Nm

- Remove spark plug using Spark plug wrench VAS 3122B
or equivalent.

Description of work (part 2 of 2)

13/2/2005

- Install spark plugs with spark plug wrench

- Install spark plug connectors using Removal/Installation
tool T10029 .

- Check that ignition wiring and spark plug connectors are
seated securely.

Engine code AWD

- Loosen screws - arrows - and remove engine cover
upward.

- Disconnect recirculating valve for turbocharger and
secondary air inlet valve.

Description of work (part 2 of 2)

13/2/2005

- Remove bracket for both valves and for vacuum reservoir.

Spark plugs

VW Part No.

101 000 063 AA

Manufacturer designation

PFR 6 Q

Spark gap

MAX. 0.8 mm

Tightening torque

30 Nm

- Remove ignition coil screws - 1 - .

- Remove ignition coils - 2 - together with spark plug
connectors.

- Remove spark plugs using Spark plug wrench VAS
3122B

- Install spark plugs with Spark plug wrench VAS 3122B .

- Install ignition coils together with spark plug connectors.

- Connect recirculating valve for turbocharger and
secondary air inlet valve.

- Install bracket for both valves and for vacuum reservoir.

- Check that ignition wiring and spark plug connectors are
seated securely

- Place engine cover and tighten screws - arrows - .

Description of work (part 2 of 2)

13/2/2005