Volkswagen Golf / Golf GTI / Jetta. Manual — part 683

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U-frame (with guide channels), if
necessary use special grease G
000 450 02 exclusively to grease
guide channels, otherwise functions
cannot be guaranteed.

11. Drive motor

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Removing

60-2, Drive motor for

sunroof, removing

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Adjusting drive motor (zero position)

60-2, Drive motor for sunroof,

adjusting (zero position)

12. Bolt

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3.5 Nm

13. Hex wrench for emergency

operation

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Clipped in on drive motor cover

14. Cover

15. Spring

16. Wind deflector

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Removing

60-2, Wind deflector,

removing

17. Wind deflector mounting

18. Torx screw

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Torx T25

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4.5 Nm

19. Slotted guide rail

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Removing

60-2, Slotted guide

rail, removing

20. Guide with cable

21. Carriage for water channel

Sunroof with glass panel (Webasto)

13/2/2005

22. Countersunk screws

(microencapsulated)

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Always use new countersunk
screws

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3.5 Nm

23. Trim pieces

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Vehicles from calander week 36
2002 (CW 36/02) on

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Removing

60-2, Removing glass

panel for sunroof

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Installing

60-2, Glass panel for

sunroof (height adjustment),
adjusting

Note :
Trim pieces and trim must not be
swapped with each other during
replacement. Clearance for
mechanical components is otherwise
not guaranteed.

Removing glass panel for sunroof

- Slide sliding headliner toward rear.

- Tilt sunroof open.

Vehicles up to calander week 35 2002 (CW 35/02)

- Unclip lower trim - 1 - in rear area - arrow - , slide toward
front and remove from roof frame.

Sunroof with glass panel (Webasto)

13/2/2005

- Unclip upper trim - 2 - at front and in center and remove at
rear.

Vehicles from calander week 36 2002 (CW 36/02) on

In vehicles from calander week 36 2002 (CW 36/02) on, a
trim piece is installed in place of a lower trim and an upper
trim.

- Unclip lower trim - 1 - from securing rails - 3 - .

- Unhook lower trim - 1 - at top, rear, from glass panel for
sunroof - 2 - .

- Unhook lower trim - 1 - at top, rear, from glass panel for
sunroof - 2 - .

- Unclip lower trim - 1 - from glass panel for sunroof - 2 - .

- Remove lower trim - 1 - .

Continued for all vehicles

- Remove securing bolts - 1 - (Torx T25; 4.5 Nm). Loosen
center bolt - 2 - only - do not remove.

- Lift sunroof out.

Glass panel for sunroof, installing

Sunroof with glass panel (Webasto)

13/2/2005

Panel must be installed in zero position (panel closed).

Zero position:

Vehicles up to calender week 31 1998 (CW 31/98)

Square holes in tilt levers must align with grooves in guide
rails - arrow - .

Vehicles from calender week 32 1998 (CW 32/98) on

Guide rail pin must align with marking (pin) on guide rail -
arrow - .

If this is not case, adjust parallel movement

60-2,

Parallel movement, adjusting

.

- Insert sunroof panel from above and screw in securing
bolts (guide rail/panel).

Sunroof with glass panel (Webasto)

13/2/2005