Volkswagen Golf / Golf GTI / Jetta. Manual — part 670

Door seals are equipped at factory with
sealant, applied to door flange and then
rolled on.

Note :
During removal of seal, sealant is
distributed on interior side of seal and
flanks are bent up easily. If seal is re-
installed, sealing performance and proper
seating are no longer guaranteed.

For this reason, every completely
removed seal must be replaced with a so-
called "Hammer-stroke seal" .

For partially removed seals, seal flanks
must be pressed together before
installation.

Door seals, assembly overview

Front door

13/2/2005

1. Door inner seal, 4-door

¡

To install seal, begin in upper radius
of door cut out.

2. Door inner seal, 2-door

¡

To install seal, begin at B-pillar trim

3. Internal door seal

4. Auxiliary seal

¡

Material - TPE

¡

Auxiliary seal cannot be removed
without destroying it

¡

Removing and installing

57-1,

Auxiliary seal, removing and
installing

Front door

13/2/2005

5. Outer door seal, 4-door

6. Clip

¡

Inserted into door seal

7. Clip

¡

Inserted into door seal

8. Outer door seal, 2-door

Note :
Trim must be removed in order to
remove door seals.

Depending on space arrangement, it
may be necessary to remove
instrument cluster as well.

Auxiliary seal, removing and installing

Materials

Sprayable sealant

D 476 KD9 A3

Bonding agent

ALO 822 000 04

1)

Cleaning solution

D 009 401 04

Adhesive remover

D 002 000 10

1)

As an option, bonding agent D 822 150 A1 can also be

used

Tools

Special tools, testers and auxiliary items required

Front door

13/2/2005

Application roller for door insulation foil 3356

Removing

- Remove auxiliary seal outward from center in direction of
- arrow - .

- Cut through sealant (adhesive) at ends of auxiliary seal
(only top position is shown in illustration) using a cutting
knife.

- Remove adhesive tape residue from door.

- So that new auxiliary seal is not installed too strongly at
ends, sealant must be cut back (do not remove down to
paint).

Front door

13/2/2005