Volkswagen Golf / Golf GTI / Jetta. Manual — part 66
19-27
Removing
Repair Manual, Body Exterior,
Repair Group 50
Note:
Press buttons on hose couplings to
disconnect.
VAS 5024 Assembly tool for
spring-type clips
VAS 5085 Ladder
- Remove engine cover.
- Remove center and right
insulation trays:
- Remove ribbed belt
Page 13-
19
.
- Pull off crankcase breather
connecting hose between cylinder
head cover and intake hose on
cylinder head cover.
- Drain coolant
Page 19-15
.
Cooling system components, servicing
19-28
- Install engine support bracket 10-
222A with legs 10-222A/1.
- Insert securing hook of supporting
device in right lifting eye of
cylinder block and put engine
under slight tension.
Note:
Use ladder VAS 5085 to remove
securing bolts.
- Unbolt engine side of assembly
mounting from top of engine
bracket (arrows).
- Lower engine on supporting
device only as far as necessary to
remove coolant pump.
Cooling system components, servicing
19-29
Note:
If engine has been removed, it is not
necessary to remove belt pulley. The
coolant pump securing bolts can be
unscrewed through the holes in the
pulley.
- Remove belt pulley. Counter-
support belt pulley with water
pump wrench VAG 1590 when
doing this.
Note:
To remove the coolant pump, push
the engine to one side using a lever
if necessary.
- Unscrew coolant pump securing
bolts -1- and remove coolant
pump -2-.
Cooling system components, servicing
19-30
Installing
Install in reverse sequence; note the following
points:
- Moisten new O-ring with coolant.
- Insert coolant pump into cylinder block and
tighten securing bolts to 20 Nm.
- Fit pulley and tighten securing bolts to 20 Nm.
- Align engine assembly mountings
Page 10-
18
, Aligning engine and transmission
mountings.
Note:
Torque settings for assembly mountings
Page
10-21
.
- Install ribbed belt
Page 13-19
.
- Fill with coolant
Page 19-15
.
Cooling system components, servicing
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