Volkswagen Golf / Golf GTI / Jetta. Manual — part 256

28-44

- Check misfire detection status in display zone

4.

Specification: "activated"

- Check display zones 1 to 3 for detected misfires

in cylinders cylinders 4 to 6.

Specification: 0

- Press

button.

- Press buttons -0- and -6- for function "End

output" and confirm entry with -Q- button.

- Switch off ignition.

If the specifications are not obtained:

- Evaluate display group 15 and display group 16

Page 01-207

Ignition system, servicing

Select a topic

Transmission identification

Code letters, application, ratios, capacities

Code letters, assembly application, ratios, capacities

Transmission layout

Calculating overall ratio "i"

General repair instructions

30 - Clutch

Clutch mechanism, repairing

Pedal cluster assembly, overview

Over-center spring, removing and installing

Clutch pedal, removing and installing

Hydraulic components, assembly overview

Clutch master cylinder, removing and installing

Clutch system, bleeding

Clutch release mechanism, servicing

Clutch, servicing

34 - Manual Transmission - Controls, Housing

Gear selector mechanism, servicing

Installed position of gear selector mechanism

Shift lever knob and cover, removing and installing

Shift lever and shift lever housing, servicing

Selector cables, assembly overview

Gear selector mechanism, removing and installing

Gear selector mechanism, adjusting

Transmission, removing and installing

Transmission gear oil, checking

Transmission, disassembling and assembling

Component overview

Assembly overview

Transmission housing and selector mechanism, removing and
installing

Input shaft, output shafts (pinion shafts), differential and selector
rods, disassembling and assembling

Assembly sequence

Transmission housing, servicing

Clutch housing, servicing

5 & 6 Spd. Manual Transmission 02M

Transmission selector mechanism, disassembling and
assembling

Selector forks, disassembling and assembling

35 - Manual Transmission - Gears, Shafts

Input shaft, disassembling and assembling

Input shaft, adjusting

Table of adjustment shims

Measurement check

Output shaft, 1st-4th gear, disassembling and assembling

Output shaft for 1st-4th gears, adjusting

Output shaft for 5th, 6th and reverse gear, disassembling and
assembling

Output shaft for 5th, 6th and reverse gear, adjusting

39 - Final drive, Differential

Oil seals for flanged shafts, replacing

Oil seal for left flanged shaft, replacing

Oil seal for right flanged shaft, replacing

Differential, disassembling and assembling

Adjustment overview

Differential, adjusting

5 & 6 Spd. Manual Transmission 02M

00-1

Transmission identification

The 02M manual transmission is installed as a 5
or 6-speed transmission in conjunction with a 4
or 6-cylinder engine in the Golf from 1998 and
Jetta from 1999.

Application

Page 00-2

.

Location on transmission

Code letters and date of manufacture (arrow)

Code letters and date of transmission

manufacture (arrow)

Additional data depends on manufacture.

Note:

The transmission code letters are also shown on
the vehicle identification plates.

Example: DRW 18

08

8

I

I

I

I

I

I

I

I

Code

letters

Day Month Year (1998)

of

manufacture

Transmission identification