Volkswagen Golf / Golf GTI / Jetta. Manual — part 19

13-33

If the specification is not obtained:

Note:

Only one shim of the appropriate
thickness may be used to
compensate.

If the specification is obtained:

- Remove drive plate again and

install appropriate shim -1-.

- Install new cylinder head bolts

and tighten hand tight.

- Tighten securing bolt to 60 Nm

plus additional 90 (

1

/

4

turn -

turning further can be done in
several stages).

Sealing flanges and dual-mass flywheel, removing and installing

13-34

Crankshaft,
removing
and
installing

Note:

When working

on the engine
it should be
secured to
assembly
stand VW 313
using engine
bracket 3269
or VW 540
and
supplementary
set 540/1 B.

Before

removing the
crankshaft,
ensure that a
suitable place
has been
prepared to
ensure that
the sensor
wheel (item - 6
-) does not
make contact
or become
damaged.

When

changing
bearing shells
ensure that
bearing shells
of same color
code are used.

1 - Bearing

cap

Bearing

cap 1:
Vibration
damper
end

Crankshaft, removing and installing

Bearing

cap 5 with
recesses
for thrust
washers

Bearing shell

retaining lugs
(cylinder
block/bearing
cap) must be
on the same
side

Crankshaft, removing and installing

13-35

2 - 30 Nm

plus
additional

1

/

2

turn

(180 )
further

Replace

Turning 2

x 90

further is

permitted

3 - Bearing

shells
1...7

Observe

note
before
removing

Page

13-34

For

bearing
cap
without
oil
groove

For

cylinder
block
with oil
groove

Do not

interchange
used
bearing
shells
(mark
location)

4 - Thrust

bearing

For

bearing
cap 5

Crankshaft, removing and installing