Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 628
5
Securing on Engine and Transmis‐
sion Holder
Special tools and workshop equipment required
♦ Holding Fixture - VW313-
♦ Holding Fixture - VW540-
♦ Engine And Transmission Holder - VAS6095-
Remember there is oil in the transmission. Do not turn the trans‐
mission with the vents facing downward when transporting or
when it is on the assembly stand. The oil will leak out.
Note
Remove the bleed cap if necessary and use oil-tight plugs.
– Secure the transmission on the Holding Fixture - VW540-
-arrows-.
– Install the transmission using the Shop Crane - VAS6100- in
the Holding Fixture - VW313- or the Engine And Transmission
Holder - VAS6095- .
WARNING
Center of gravity of transmission is outside center of rotation
at holding fixture. To prevent back swing, a second technician
must hold transmission housing when rotating the transmis‐
sion on the Holding Fixture - VW313- .
6
ATF Circuit
⇒ “6.1 ATF Circuit Assembly Overview”, page 70
⇒ “6.2 ATF Cooler, Removing and Installing”, page 70
6.1
ATF Circuit Assembly Overview
1 - Transmission
2 - O-Rings
❑ Replace after removing
3 - ATF Cooler
❑ Removing and instal‐
ling. Refer to
4 - Bolt
❑ 20 Nm
❑ Quantity: 4, M8 x 25
6.2
ATF Cooler, Removing and Installing
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Engine Bung Set - VAS6122-
♦ Hose Clip Pliers
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ O-rings - ATF Cooler
Removing
– Move the selector lever into »P«.
– Remove the air filter housing. Refer to ⇒ Engine Mechanical,
Fuel Injection and Ignition; Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing
– Remove the battery and the battery tray. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery Tray, Removing and
Installing .
– Disconnect the selector lever cable on the retaining clip
-arrow-.
Note
♦
Mark the ATF cooler coolant hoses to prevent confusing them
when installing them later.
♦
The coolant system is under pressure when the engine is
warm.
♦
Cover the cap on the reservoir with a cloth and open it carefully
before removing the coolant hoses.
– Clamp the coolant hoses with Hose Clamps - Up To 25mm -
3094- and remove them from the ATF cooler.
– Seal the coolant hoses and connections with plugs taken from
Engine Bung Set - VAS6122- .
– Remove the bolts -arrows- and take out the ATF cooler.
Installing
Install in reverse order of removal. Note the following:
Note
Always replace O-rings.
– Install the coolant hoses to the ATF cooler according the mark‐
ings made during the removal.
– Check the coolant level. Refer to ⇒ Engine Mechanical, Fuel
Injection and Ignition; Rep. Gr. 19 ; Cooling System/Coolant;
Coolant, Draining and Filling .
– Install the battery and the battery tray. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery Tray, Removing and
Installing .
– Check the ATF level. Refer to
⇒ “7 Automatic Transmission Fluid”, page 73
– Install the air filter housing. Refer to ⇒ Engine Mechanical,
Fuel Injection and Ignition; Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing .
Tightening Specifications
♦ Refer to
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