Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 632
– Loosen and tighten the bolts on the ATF pan -arrows- diago‐
nally.
Note
Some residual ATF will remain in the ATF pan.
– Remove the ATF pan and gasket.
Installing
Install in reverse order of removal. Note the following:
– Clean the two magnets in the ATF pan depressions. Make
sure the magnets touch the ATF pan completely.
– Check the seal for damage and make sure all of the spacers
(quantity: 8) are present.
Otherwise, replace the seal.
– Install the ATF pan and seal; when doing this be sure not to
pinch any lines.
– Make sure the ATF pan seal fits correctly.
– Tighten the ATF pan bolts -arrows- diagonally and in several
steps. For the correct tightening specification. Refer to
– Install the overflow pipe -C-. For the correct tightening speci‐
fication. Refer to
.
– Replace the gasket -B- for the ATF check plug -A-.
– Install the ATF check plug -A- and new gasket -B- hand-tight
only.
– Fill the ATF and check the level. Refer to
⇒ “7 Automatic Transmission Fluid”, page 73
.
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
Tightening Specifications
♦ Refer to
1.2
ATF Strainer, Removing and Installing
Removing
– Remove the ATF pan. Refer to
⇒ “1.1 Oil Pan, Removing and Installing”, page 84
.
– Remove the bolts -arrows- from the ATF strainer.
– Remove the ATF strainer -A- from the valve body.
Installing
– Lightly coat the seals on the ATF strainer suction collar with
ATF.
– Replace the ATF strainer if the seals are loose or faulty.
– Mount the ATF strainer -A- on the valve body and tighten the
bolts -arrows-. For the correct tightening specification. Refer
to
– Install the ATF pan. Refer to
⇒ “1.1 Oil Pan, Removing and Installing”, page 84
.
– Fill the ATF and check the level. Refer to
⇒ “7 Automatic Transmission Fluid”, page 73
Tightening Specifications
♦ Refer to
2
Valve Body
⇒ “2.1 Overview - Valve Body”, page 87
⇒ “2.2 Valve Body, Removing and Installing”, page 90
⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”,
page 97
⇒ “2.4 Solenoid Valve and Sensor Wiring Harness, Removing and
Installing”, page 99
⇒ “2.5 Transmission Input Speed Sensor G182 , Removing and
Installing”, page 101
⇒ “2.6 Transmission Output Speed Sensor G195 , Removing and
2.1
Overview - Valve Body
1 - ATF Check Plug
❑ 27 Nm
❑ ATF level, checking and
filling. Refer to
.
2 - Seal
❑ Replace after removing
3 - Overflow Pipe
❑ 2 Nm
❑ Remove in order to
drain the ATF
4 - Oil Pan
❑ Removing and instal‐
ling. Refer to
5 - Bolt
❑ 7 Nm
❑ Tighten the ATF pan
bolts diagonally and in
several steps.
6 - Seal
❑ With spacers (quantity:
8)
❑ Check before installing
❑ Replace brittle, cracked
or deformed seals
7 - Magnet
❑ Quantity: 2; in depres‐
sions in the ATF pan
❑ Clean before installing the ATF pan.
8 - Bolt
❑ 8 Nm +90°
❑ Replace after removing
❑ For attaching the valve body to the transmission
❑ Quantity 12; with different lengths
⇒ Fig. ““Bolt Lengths and Locations on the Valve Body”“ , page 96
9 - Bolt
❑ 11 Nm
❑ Quantity: 3
❑ For attaching the ATF strainer to the valve body
10 - Oil Screen
❑ Removing and installing. Refer to
⇒ “1.2 ATF Strainer, Removing and Installing”, page 86
.
11 - Valve Body
❑ Removing and installing. Refer to
⇒ “2.2 Valve Body, Removing and Installing”, page 90
.
❑ Solenoid valve identification. Refer to
⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”, page 97
❑ Allocation. Refer to the Parts Catalog.
12 - Bolt
❑ 7 Nm
13 - Bolt
❑ 6 Nm
14 - Transmission Input Speed Sensor - G182-
❑ Removing and installing. Refer to
⇒ “2.5 Transmission Input Speed Sensor G182 , Removing and Installing”, page 101
15 - Bolt
❑ 7 Nm
16 - Transmission Output Speed Sensor - G195-
❑ Removing and installing. Refer to
⇒ “2.6 Transmission Output Speed Sensor G195 , Removing and Installing”, page 101
.
17 - Transmission Housing
❑ Illustrated here without the ATF cooler
18 - Bleed Cap
19 - Multifunction Transmission Range Switch - F125-
❑ Removing and installing. Refer to
⇒ “2.9 Multifunction Switch, Removing and Installing”, page 37
❑ Adjusting. Refer to
⇒ “2.10 Multifunction Transmission Range Switch, Adjusting”, page 40
20 - Transmission Fluid Temperature Sensor - G93-
❑ Integrated inside the wiring harness -item 23-
❑ Removing and installing. Refer to
⇒ “2.4.2 Wiring Harness, Removing and Installing, Sensors”, page 100
⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”, page 97
21 - Bolt
❑ 6 Nm
22 - Bolt
❑ 6 Nm
23 - Sensor Wiring Harness
❑ With an 8-pin connector
❑ With an O-ring on the connector; always replace the O-ring
❑ With Transmission Fluid Temperature Sensor - G93-
❑ For the Transmission Input Speed Sensor - G182-
❑ For the Transmission Output Speed Sensor - G195-
❑ Removing and installing. Refer to
⇒ “2.4.2 Wiring Harness, Removing and Installing, Sensors”, page 100
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