Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 894
– Make sure the correct tie rod end is installed on each side.
I - Right tie rod end identified with an “A”
II - Left tie rod end identified with a “B”
– Turn steering wheel into straight ahead position.
– Guide new clamp and boot onto tie rod.
– Twist tie rod far enough into tie rod end until dimension -a- is
obtained.
Dimension -a- = 373 ± 1 mm
– Tighten the tie rod.
1 - Torque Wrench Insert - Open Jaw - VAG1923-
2 - Torque Wrench 1332 40-200Nm - VAG1332-
– Lightly grease the sealing surface of the boot to the tie rod with
grease from the repair kit.
– Slide boot -2- onto tie rod -1-, pay attention to correct position
when doing this.
– Secure spring clamp on boot using Hose Clip Pliers -
VAG1275A- .
– Lightly grease the sealing surface of the boot to the steering
gear housing with grease from the repair kit.
– Push the boot all the way onto the steering gear housing.
– Tighten new clamp using Locking Pliers - VAS6199- to the
extent depicted in the illustration.
– Install wheel and tighten.
– Perform vehicle alignment.
– If both tie rods were replaced, then the basic setting for the
Steering Angle Sensor - G85- must be performed using the
Vehicle Diagnostic Tester .
– Then perform the basic setting to the steering using the Vehi‐
cle Diagnostic Tester .
Tightening Specifications
♦ Refer to
⇒ “3.1 Overview - Steering Gear”, page 350
♦ Refer to
⇒ “3.6 Steering Gear, Servicing”, page 363
♦ Refer to
⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286
3.5
Tie Rod End, Removing and Installing
Special tools and workshop equipment required
♦ Puller - Ball Joint - T10187-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Clamps - Tie Rod
Removing
– Loosen the wheel bolts.
– Raise the vehicle.
– Remove the wheel.
– Loosen nut -1-.
– Mark the position of the tie rod end on the tie rod.
– Loosen the nut -2- from the tie rod end, but do not remove it.
Caution
To protect thread, screw nut on pin a few turns.
– Remove the tie rod from the wheel bearing housing and re‐
move the nut.
1 - Puller - Ball Joint - T10187-
– Remove the tie rod end from the tie rod.
Installing
Installation is the reverse of removal, with special attention to the
following:
– Make sure the correct tie rod end is installed on each side.
I - Right tie rod end identified with an “A”
II - Left tie rod end identified with a “B”
– Turn the tie rod end to marking made earlier on the tie rod and
secure it with a locking nut.
– Install the tie rod end into the wheel bearing housing.
– Install the tie rod end with a new nut.
– Install wheel and tighten.
– Perform vehicle alignment.
Tightening Specifications
♦ Refer to
⇒ “3.1 Overview - Steering Gear”, page 350
♦ Refer to
⇒ “3.6 Steering Gear, Servicing”, page 363
♦ Refer to
⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286
3.6
Steering Gear, Servicing
1 - Right Tie Rod End
❑ Identified with “A”. Refer
❑ Removing and instal‐
ling. Refer to
❑ Installed position. Refer
❑ Allocation. Refer to the
Parts Catalog.
2 - Nut
❑ 70 Nm
❑ Nut must be counter‐
held on tie rod end using
a wrench when loosen‐
ing and tightening.
3 - Clamp
4 - Boot
❑ Must not be twisted after
toe is adjusted
❑ Removing and instal‐
ling. Refer to
.
5 - Clamp
❑ Replacing
❑ Tensioning. Refer to
6 - Tie rod
❑ 100 Nm
❑ Removing and installing. Refer to
7 - Steering Gear
❑ Allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to
⇒ “3.2 Steering Gear, Removing and Installing”, page 351
8 - Left Tie Rod End
❑ Identified with “B”. Refer to
❑ Removing and installing. Refer to
⇒ “3.5 Tie Rod End, Removing and Installing”, page 362
❑ Installed position. Refer to
❑ Allocation. Refer to the Parts Catalog.
9 - Nut
❑ 70 Nm
❑ Nut must be counterheld on tie rod end using a wrench when loosening and tightening.
10 - Spring Clamp
11 - Boot
❑ Removing and installing. Refer to
⇒ “3.3 Boot, Removing and Installing”, page 357
.
❑ Check for damage
❑ Must not be twisted after toe is adjusted
12 - Clamp
❑ Replace after removal
❑ Install new clamp using Locking Pliers - VAS6199- .
13 - Tie Rod
❑ 100 Nm
❑ If faulty, replace with tie rod end
❑ Removing and installing. Refer to
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