Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 563
Installing
Install in reverse order of removal. Note the following:
-1- = 14 mm internal socket wrench
A 14 mm hex socket wrench can also be used instead of a 14 mm
internal socket wrench.
• Replace bearing axle after removing.
– Press on the clutch pedal a little and push the new bearing
axle through all the way.
– Turn the bearing axle all the way to the right, in direction of
-arrow-.
• The retainers -A- must engage audibly.
– Install the return spring (Refer to
⇒ “1.8 Return Spring, Removing and Installing”, page 23
.)
or install the over-center spring. Refer to
⇒ “1.7 Over-Center Spring, Removing and Installing”,
.
– Install bracket -arrow- with Parking Aid Control Module -
J446- . Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; Parking
Aid; Overview - Parking Aid .
1.6
Bearing Bushing, Removing and Instal‐
ling
Removing
Disconnect the battery ground cable. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Con‐
necting .
– Press together the retainers in direction of -arrows- and re‐
move the studs -1- to the right side.
– Turn the valve fitter such that the openings -1- or pin -2- are
visible.
The openings -1- and the pin -2- face in the same direction.
– Remove the bearing bushing -A- from the openings -1-.
Installing
– Turn the valve fitter such that the openings -1- or pin -2- are
visible.
The openings -1- and the pin -2- face in the same direction.
– Fit the bearing bushing -A- in the openings -1- and rotate into
place.
– Use a new mounting pin to connect the valve fitter/clutch mas‐
ter cylinder to the clutch pedal.
– Connect the battery. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
1.7
Over-Center Spring, Removing and In‐
stalling
Removing
– Move the driver seat as far back as possible.
– Position the steering wheel as far upward as possible.
Vehicles with a Knee Airbag
– Remove the driver side knee airbag -1-. Refer to ⇒ Body In‐
terior; Rep. Gr. 69 ; Knee Airbags; Overview - Knee Airbag .
Vehicles without Knee Airbag
Disconnect the battery ground cable. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Con‐
necting .
Continuation for All
– Remove driver side footwell vent -1-. Refer to ⇒ Heating,
Ventilation and Air Conditioning; Rep. Gr. 87 ; Air Routing;
Driver Side Footwell Vent, Removing and Installing .
– Remove the Data Bus on Board Diagnostic Interface - J533-
-1- from the bracket. Refer to ⇒ Electrical Equipment; Rep.
Gr. 97 ; Control Modules; Component Location Overview -
Control Modules and push it aside.
– Remove bolt -2-, unclip the crash bolster -1- and push aside.
– Press the retainers together in direction of -arrows- and re‐
move the mounting pin -1- for the valve lifter/clutch master
cylinder to the right.
– If present, push the clutch pedal in direction of -arrow B- to
disengage and remove the tension spring -1-.
– Bring clutch pedal to the rest position.
– Pull the clutch pedal in direction of -arrow A- and disengage
and remove the over-center spring -2-.
Installing
Install in reverse order of removal. Note the following:
• The bearing shells -arrows- for the pins -1- are installed.
– Pull the clutch pedal into the passenger compartment (⇒ in
direction of -arrow A- in the previous illustration).
– Fit the pins -1- into the bracket mounts -2-.
– Fit the mounting -3- into the clutch pedal mount -4-.
• If the clutch pedal is pushed in direction of -arrow B- (⇒ previ‐
ous illustration), the over-center spring will fold in the direction
of the bracket.
– Use a new mounting pin to connect the valve fitter/clutch mas‐
ter cylinder to the clutch pedal.
– Insert the crash bolster -1- and tighten the bolt -2-. Refer to ⇒
Body Interior; Rep. Gr. 70 ; Instrument Panel Central Tube;
Overview - Instrument Panel Central Tube .
– Install the Data Bus on Board Diagnostic Interface - J533- .
Refer to ⇒ Electrical Equipment; Rep. Gr. 97 ; Control Mod‐
ules; Component Location Overview - Control Modules .
– Install the driver side footwell vent. Refer to ⇒ Heating, Ven‐
tilation and Air Conditioning; Rep. Gr. 87 ; Air Routing; Driver
Side Footwell Vent, Removing and Installing .
Vehicles with a Knee Airbag
– Install the driver side knee airbag. Refer to ⇒ Body Interior;
Rep. Gr. 69 ; Knee Airbags; Overview - Knee Airbag .
Vehicles without Knee Airbag
– Connect the battery. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
1.8
Return Spring, Removing and Installing
Removing
– Move the driver seat as far back as possible.
– Position the steering wheel as far upward as possible.
Vehicles with a Knee Airbag
– Remove the driver side knee airbag -1-. Refer to ⇒ Body In‐
terior; Rep. Gr. 69 ; Knee Airbags; Overview - Knee Airbag .
Vehicles Without Knee Airbag
Disconnect the battery ground cable. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Con‐
necting .
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