Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 824
7 - Plate Spring
❑ Installed position. Refer to
⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 104
❑ Allocation. Refer to the Parts Catalog.
8 - Thrust Ring
❑ Installed position. Refer to
⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 104
❑ Allocation. Refer to the Parts Catalog.
9 - Locking Ring
❑ Replace after removal
❑ Insert in shaft groove
10 - CV Boot
❑ Material: polyelastomer
❑ Without vent hole
❑ Check for tears and scuffing
❑ Drive off CV joint using drift
❑ Coat the sealing surface with -D 454 300 A2- before installing it on the CV joint
11 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tightening Clamping Sleeve on Outer Joint”“ , page 106
12 - Left Drive Axle
13 - Locking Plate
14 - Internal Multipoint Bolt
❑ 40 Nm
❑ Replace after removal
❑ M8 x 48
❑ First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification
15 - Locking Ring
❑ Remove and install using Circlip Pliers - VW161A-
16 - Seal
❑ Bonding surface on CV joint must be free of grease and oil!
17 - Inner CV Joint
❑ Replace only as complete unit.
❑ Removing. Refer to
⇒ Fig. ““Removing the Inner CV Joint”“ , page 105
⇒ Fig. ““Pressing on Inner CV Joint”“ , page 105
⇒ “6.8 Inner CV Joint, Checking”, page 114
18 - Plate Spring
6.2.2
Overview - Drive Axle, CV Joint VL 107
1 - Bolt
❑ 200 Nm +180°
❑ Replace after removal
❑ Loosening and tighten‐
ing. Refer to
❑ Before installing, clean
the threads in the CV
joint with a tap.
2 - Outer CV Joint
❑ Replace only as com‐
plete unit.
❑ Removing. Refer to
❑ Installing: Using a plas‐
tic hammer, drive onto
the shaft as far as the
stop
❑ Checking. Refer to
3 - Locking Ring
❑ Replace after removal
❑ Insert in shaft groove
4 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
5 - CV Boot
❑ Check for tears and scuffing
❑ Material: polyelastomer
6 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tensioning Clamp On Small Diameter”“ , page 109
7 - Axle Shaft
8 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tensioning Clamp On Small Diameter”“ , page 109
9 - CV Boot
❑ Material: polyelastomer
❑ Without vent hole
❑ Check for tears and scuffing
❑ Drive off CV joint using drift
❑ Coat the sealing surface with -D 454 300 A2- before installing it on the CV joint
10 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tightening Clamping Sleeve On Outer Joint”“ , page 109
11 - Locking Plate
12 - Cover
❑ Carefully drive off using a drift
❑ Coat the sealing surface with -D 454 300 A2- before installing it on the CV joint
❑ Adhesive surface must be free of oil and grease
13 - Inner CV Joint
❑ Replace only as complete unit.
❑ Removing. Refer to
⇒ Fig. ““Removing the Inner CV Joint”“ , page 108
❑ Installing. Refer to
⇒ Fig. ““Pressing On Inner CV Joint”“ , page 108
⇒ “6.8 Inner CV Joint, Checking”, page 114
14 - Locking Ring
❑ Remove and install using Circlip Pliers - VW161A- .
15 - Cover
❑ Replace after removal
❑ Always replace if removed
❑ Removing. Refer to
⇒ Fig. ““Drive Off Cover for Inner Joint”“ , page 107
16 - Internal Multipoint Bolt
❑ 70 Nm
❑ Replace after removal
❑ M10 x 52
❑ First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification
6.2.3
Overview - Drive Axle, Triple Roller Joint AAR3300i
1 - Bolt
❑ 200 Nm +180°
❑ Replace after removal
❑ Loosening and tighten‐
ing. Refer to
❑ Before installing, clean
the threads in the CV
joint with a tap.
2 - Outer CV Joint
❑ Replace only as com‐
plete unit.
❑ Removing. Refer to
❑ Installing: Drive onto
shaft with plastic ham‐
mer until compressed
circlip seats.
❑ Checking. Refer to
3 - Locking Ring
❑ Replace after removal
❑ Insert in shaft groove
4 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
5 - CV Boot
❑ Check for tears and scuffing
❑ Material: polyelastomer
6 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tightening the Tensioning Clamp on the Smaller Diameter on the Inner/Outer Joint”“ ,
7 - Axle Shaft
8 - Triple Roller Star with Rollers
The chamfer -arrow- faces the drive axle splines.
❑ Removing. Refer to
.
9 - Locking Ring
❑ Replace after removal
❑ Insert in shaft groove
10 - Clamp
❑ Replace after removal
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