Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 309
3
Rear Window
⇒ “3.1 Overview - Rear Window”, page 368
⇒ “3.2 Rear Window, Removing and Installing”, page 369
3.1
Overview - Rear Window
⇒ “3.1.1 Overview - Rear Window, Sedan”, page 368
⇒ “3.1.2 Overview - Rear Window, Wagon”, page 369
3.1.1
Overview - Rear Window, Sedan
1 - Rear Window
❑ Removing and instal‐
ling. Refer to
2 - PUR Adhesive Sealant
❑ Bead diameter: Width
-b- = 7 mm Height -a-
Height = 10 mm (includ‐
ing the precoating, re‐
sidual material on the
window and the window
flange)
❑ Minimum curing time.
Refer to
.
3 - Body Flange
4 - Spacer
5 - Rear Window Defogger
Connection
6 - Antenna Connection
3.1.2
Overview - Rear Window, Wagon
1 - Rear Window
❑ Removing and instal‐
ling. Refer to
.
2 - PUR Adhesive Sealant
❑ Bead diameter:
-Width b- = 7 mm
-Height a- Height = 10
mm (including the pre‐
coating, residual materi‐
al on the window and the
window flange)
❑ The width of the glass/
paint primer application
is 16 mm -dimension c-
❑ Minimum curing time.
Refer to
3 - Spacer
4 - Body Flange
5 - Rear Window Defogger
Connection
6 - Antenna Connection
3.2
Rear Window, Removing and Installing
⇒ “3.2.1 Rear Window, Removing and Installing”, page 369
⇒ “3.2.2 Damaged Rear Window, Removing”, page 372
3.2.1
Rear Window, Removing and Installing
Special tools and workshop equipment required
♦ Flush Bonded Window Kit - VAG1474B- / Cutting Tool for
Bonded Windows - VAS6452- / Window Removal Set -
VAS6888-
♦ Double Suction Lifter - VAG1344-
♦ Bonded Window Tool Kit - VAG1351-
♦ Window Removing Kit - VAG1755-
♦ Cartridge Gun - VAG1628 -
♦ Cartridge Heater - VAG1939-
Removing
Note
♦
It is possible to remove bonded windows using Flush Bonded Window Kit - VAG1474B- , the Cutting Tool
for Bonded Windows - VAS6452- or the Window Removal Set VAS6888 - VAS6888- .
♦
If windshield is to be used again, make sure that electrical connections for windshield heating and window
antenna are not damaged.
– Remove the windshield wiper arm. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 92 ; Rear Window Wiper System; Windshield
Wiper Arm, Removing and Installing .
– Remove the rear lid lower trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Luggage Compartment Trim Panels; Rear Lid
Lower Trim Panel, Removing and Installing .
– Disconnect the connections for the heated rear window and
window antennas.
– Pull the cutting wire -1- with the Flush Bonded Window Kit -
Awl - VAG1474/2- through the adhesive at the position shown
in the illustration -arrow- toward the inside.
– Secure the cutting wire end with the Bonded Window Tool Kit
- Pull Handle - VAG1351/1- to prevent it from being pulled out.
– Lay the cutting wire -1- around the rear window -3- and guide
the second cord end toward the inside.
– Secure the cutting wire end on the Cutting Tool for Bonded
Windows - VAS6452- -4- or the Window Reel Device -
VAG1654A- .
Note
The protective film -4- or the Flush Bonded Window Kit - Plastic Trim - VAG1474/15- must always be used to
protect the positioned sheet metal flange.
– Carefully push the protective film -4- or the Flush Bonded Win‐
dow Kit - Plastic Trim - VAG1474/15- between the rear window
and the sheet metal flange.
– Position the Window Reel Device - VAG1654A- -5- as shown.
– Move the Window Reel Device - VAG1654A- -5- accordingly
and cut the rear window free at the top to both sides.
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