Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 268
Caution
A visual inspection when the sliding sunroof is open on the
vehicle is essential to order the correct replacement part. Refer
⇒ “1.1 Characteristics - Sliding Sunroof, Sedan”, page 193
Mandatory Replacement Parts
♦ Bolts - Panorama Sunroof Glass Panel
♦ Bolts - Slotted Guide Rail Guide
Materials
Note
For material part numbers. Refer to the Parts Catalog.
♦ Two-part window adhesive
1)
2)
3)
♦ Activator
1)
♦ Glass/Paint primer
1)
♦ Cleaning Solution
1)
♦ Applicator
1)
♦ Adhesive remover
1)
♦ Cutting Wire
1)
Follow the manufacturer instructions supplied in the packaging.
2)
Note the minimum curing time. Refer to
.
3)
To apply this material, the Double Cartridge Gun - VAS5237-
must be used.
Removing
– Remove the glass panel. Refer to
⇒ “1.6 Glass Panel, Removing and Installing”, page 223
– Remove the headliner. Refer to ⇒ Body Interior; Rep. Gr. 70 ;
Roof Trim Panels; Headliner, Removing and Installing .
– Remove the front trim. Refer to
⇒ “1.12 Sunroof Front Trim, Removing and Installing”,
.
– Tape off the roof pillar and roof edge -3- to protect the paint
from damage.
– Pierce and cut through the rear adhesive bead -2- using the
Window Cutter - VAG1561A- with the Window Cutter - L Blade
(2 pc.) - VAG1561/22- .
Note
In the center rear there is a plastic alignment pin.
– Guide the cutting wire -2- under the sunroof frame -3-.
To do so, the needle -1- from the Window Removing Kit -
VAG1755- can be used to help.
– Secure the each cord end with a handle from the Window Re‐
moving Kit - VAG1755- .
A second technician is required for detaching the adhesive bead
-2-.
– One person pulls outward and the other pulls inward.
Note
♦
There are three adhesive beads on the front roof crossmember that require more force.
♦
Guide the cord close to the sunroof frame, so that it is not cut by the surrounding edge.
– Cut the adhesive bead -2- starting at the back -arrow a- until
over the center of the from roof crossmember.
– Place the cord on the other side.
– Cut the adhesive bead again starting at the back -arrow b- up
to the front roof crossmember.
– Remove the sunroof frame -3-.
Note
♦
The exact location of the adhesive beads is to be transferred from the removed sunroof frames to the new
frames.
♦
Also, the location of the adhesive beads on the sheet metal flange is to be transferred if a new roof is installed.
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