Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 582
❑ Replace after removing
16 - Gearshift Shaft with Gearshift Cover
❑ (Shift unit)
❑ Servicing. Refer to
⇒ “5.8 Shift Unit, Servicing”, page 99
.
17 - Internal Multi-Point Bolt
❑ 25 Nm
5.5
Overview - Shift Unit
1 - Gearshift Unit
❑ Consisting of the gear‐
shift shaft and the gear‐
shift cover
❑ The components cannot
be separated from each
other
2 - Back-Up Lamp Switch - F4-
❑ 20 Nm
❑ Coat the tab lightly with
MoS 2 grease.
3 - Locking Elbow
❑ For adjusting the shift
mechanism
❑ Removing. Refer to
❑ Installing. Refer to
4 - Relay Lever
❑ Installed position. Refer
to
5 - Clip
❑ Secure the relay lever in
the gearshift cover
6 - Seal
❑ Replacing. Refer to
⇒ “1.8 Selector Shaft Seal, Replacing”, page 65
7 - Nut
❑ 23 Nm
❑ Replace after removing
❑ Self-locking
8 - Gearshift Lever
⇒ Fig. ““Installing the Transmission Shift Lever”“ , page 62
9 - Cap
❑ For the transmission ventilation
10 - Cap
11 - Spring
❑ Not installed in all transmissions
❑ Install if present
5.6
Overview - Input Shaft, Output Shafts, Differential, Gearshift Rods
1 - Differential
❑ Disassembling and as‐
sembling. Refer to
.
2 - Seal
❑ Quantity: 4
❑ Replace after removing
3 - Output Shaft
❑ Disassembling and as‐
sembling. Refer to
4 - Reverse Shaft Support
❑ Disassembling and as‐
sembling. Refer to
.
5 - Reverse Shaft
❑ Disassembling and as‐
sembling. Refer to
.
6 - Input Shaft
❑ Disassembling and as‐
sembling. Refer to
.
7 - Reverse Gear Shift Fork
❑ Disassembling and as‐
sembling. Refer to
❑ Installed position. Refer
⇒ “5.11 Transmission, Disassembling and Assembling”, page 105
8 - Inner TORX® Bolt
❑ 25 Nm
9 - Selector Mechanism
❑ (Shift forks)
❑ Disassembling and assembling. Refer to
⇒ “5.9 Shift Forks, Servicing”, page 100
10 - Clutch Housing
⇒ “6 Transmission Housing and Clutch Housing”, page 119
.
11 - Nut
❑ 25 Nm +90°
❑ Replace after removing
❑ Quantity: 4
12 - Flange Shaft with Pressure Spring
❑ Removing and installing. Refer to
⇒ “1.3 Right Seal, Replacing”, page 185
.
❑ Assembling. Refer to
13 - Bolt
❑ 25 Nm
5.7
Overview - Shift Forks
Note
♦
The shift fork group does not need to be disassembled to re‐
move and install shift segments, lock washers and angular
contact ball bearings.
♦
Shift Forks, Servicing. Refer to
⇒ “5.9 Shift Forks, Servicing”, page 100
1 - 5th Gear Shift Segment
❑ Identification. Refer to
❑ The shift segment must
still rotate easily after
the lock washer is instal‐
led.
2 - Lock Washer
❑ Replace after removing
❑ Removing. Refer to
❑ Installing. Refer to
3 - 5th Gear Shift Fork
❑ Adjusting. Refer to
4 - Bolt
❑ 25 Nm
5 - 5th Gear Shift Jaw
6 - Angular Contact Ball Bear‐
ing
❑ Quantity: 4
❑ Removing. Refer to
.
❑ Installing the bearing in‐
ner race into the outer race. Refer to
⇒ Fig. ““Installing the Angular Contact Ball Bearing Inner Race -A- into the Outer Race”“ , page 101
❑ Installing. Refer to
⇒ Fig. ““Installing the Angular Contact Ball Bearing into the Shift Fork”“ , page 101
7 - Shift Fork Group with Gearshift Rails
8 - 1st/2nd Gear Shift Segment
❑ Identification. Refer to
⇒ Fig. ““Shift Segment Identification”“ , page 100
❑ The shift segment must still rotate easily after the lock washer is installed.
9 - 3rd/4th Gear Shift Segment
❑ Identification. Refer to
⇒ Fig. ““Shift Segment Identification”“ , page 100
❑ The shift segment must still rotate easily after the lock washer is installed.
10 - Glide
11 - Spring
12 - Reverse Gear Shift Fork
13 - Support for the Reverse Gear Shift Fork
14 - Circlip
5.8
Shift Unit, Servicing
Special tools and workshop equipment required
♦ Breather Tube Tool - T10203-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
– Remove the shift unit. Refer to
⇒ “5.4 Overview - Transmission Housing and Selector Mech‐
.
Removing the Locking Elbow -A- from the Shift Cover
– Remove the outer part of the locking elbow.
– Pry out the locking elbow with a screwdriver.
Pressing the Locking Elbow -A- into Selector Cover
Installed position:
The marking -arrow- faces toward upper part of gearshift shaft.
– Install the shift unit. Refer to
⇒ “5.4 Overview - Transmission Housing and Selector Mech‐
.
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