Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 812
♦ Insert - VAS6779/7-1A-
♦ Hydraulic Press - VAS6178- with Bearing Installer - Wheel
Hub/Bearing Kit Pressure Head - T10205/13-
♦ Press Plate - VW401-
♦ Press Piece - Multiple Use - VW412-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Nut - Coupling Rod to Stabilizer Bar
♦ Bolts - Subframe to Stabilizer Bar
Replace the Pendulum Support Bonded Rubber Bushing.
– Remove the front noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the hex nut -1- from the right and left coupling rod
-3-.
– Remove the coupling rod -3- from the stabilizer bar -2- on the
left and right sides.
– Remove the stabilizer bar bolts -1-.
• Leave the stabilizer bar in the installed position on the vehicle.
– Remove the pendulum support. Refer to ⇒ Engine Mechani‐
cal, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount;
Pendulum Support, Removing and Installing or ⇒ Engine Me‐
chanical, Fuel Injection and Glow Plug; Rep. Gr. 10 ; Sub‐
frame Mount; Pendulum Support, Removing and Installing .
Pressing Out the Bonded Rubber Bushing
– Install the Hydraulic Press - Bushing Tool Kit - VAS6779- as
shown in the illustration on the subframe.
– Position the Thrust Piece - VAS6779-1- -1- with the flat side
-arrow- on the bonded rubber bushing in the driving direction.
1 - Thrust Piece - VAS6779/1-
2 - Tube - VAS6779/4-
3 - Thrust Piece - VAS6779/5-
4 - Hydraulic Press - VAS6178- with Bearing Installer - Wheel
Hub/Bearing Kit Pressure Head - T10205/13-
5 - Hexagon Nut - VAS6779/3-
6 - Threaded Rod - VAS6779/2-
– Press out both bonded rubber bushings until the upper bonded
rubber bushing -2- is visible through the opening for the pen‐
dulum support -arrow- in the subframe.
– Perform a visual inspection of the upper bonded rubber bush‐
ing -2- outer race.
• If the upper bonded rubber bushing -2- outer race is deformed,
it must be destroyed through the opening for the pendulum
support -arrow- in the subframe.
– Using a chisel or similar tool -1-, make a break in the upper
bonded rubber bushing -2- outer race.
Note
This work sequence is necessary to prevent tilting of the bonded
rubber bushing outer race in the area of the pendulum support
opening in the subframe.
– Completely press out both bonded rubber bushings at the
same time.
Prepare the Bonded Rubber Bushing Before Pressing In.
– Place the bonded rubber bushings -1 and 2- on top of each
other so the openings -arrows- lay exactly over each other.
– Tighten the bonded rubber bushings -1 and 2- using the orig‐
inal bolt -3- hand tight.
– Place the bonded rubber busing -1- with the bolt head facing
up in the larger diameter of the Funnel - VAS6779/6- -2-.
– Align the bonded rubber bushing -1- in the Funnel -
VAS6779/6- -2-. The bonded rubber bushing opening must
precisely face the recess -arrows- in the Funnel - VAS6779/6-
-2-.
– Press the bonded rubber bushing -3- in the Funnel -
VAS6779/6- as shown in the illustration until stop.
1 - Press Piece - Multiple Use - VW412-
2 - Thrust Piece - VAS6779/5- , the side with the letter »A«
points up
3 - Bonded rubber bushing
4 - Funnel - VAS6779/6-
5 - Tube - VAS6779/4-
6 - Press Plate - VW401-
– Insert the Counter Hold - VAS6779/7- -1- into the subframe.
– Insert the Insert - VAS6779/7-1A- -2- in the pendulum support
opening in the subframe.
– Fasten the Insert - VAS6779/7-1A- onto the Counter Hold -
VAS6779/7- -1-.
– Make sure that the Insert - VAS6779/7-1A- -2- is seated cor‐
rectly in the subframe opening -arrow-.
Installing the Bonded Rubber Bushing
– Install the Threaded Rod - VAS6779/2- -7- in the Counter Hold
- VAS6779/7- -1-.
– Install the Hydraulic Press - Bushing Tool Kit - VAS6779- as
shown in the illustration on the subframe.
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