Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 622
♦ Engine Support - Basic Set Square Pipe - T40091/1- (quantity
2)
♦ Engine Support - Basic Set Movable Joint - T40091/3- (quan‐
tity 2)
♦ Engine Support - Supplement Kit Spindle - T40093/3- (quan‐
tity 2) from the Engine Support - Supplement Kit - T40093A-
♦ Engine Support Brackets - T40093/3-6- (quantity 2)
♦ Engine Bung Set - VAS6122-
♦ Engine and Gearbox Jack - VAS6931- or Engine/Gearbox
Jack - VAG1383A-
♦ Socket - Sw15 - V/175-
♦ Hose Clip Pliers
Tool Development
– If the adapter for Engine Support Bridge - Engine Support 4 -
10-222A/4- does not have the indicated holes -arrow- shown
they must be added.
• Dimension -a- = 225 mm
• Hole diameter = 12.5 mm
Removing
Note
♦
⇒ “3 Repair Information”, page 4
.
♦
Reinstall cable ties that were loosened or cut off during re‐
moval at same locations during installation.
– With the vehicle still standing on its wheels, loosen the left and
right twelve-point bolt -arrow- a maximum 90°, otherwise the
wheel bearing will get damaged. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle Threa‐
ded Connection, Loosening and Tightening .
Note
Do not place vehicle on floor after loosening screw.
– Slightly lift the vehicle, all four take-up points of lifting platform
at same height.
– Move the selector lever into »P«.
– Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
– Remove the air filter housing. Refer to ⇒ Engine Mechanical,
Fuel Injection and Ignition; Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing
– Remove the battery and the battery tray -1-. Refer to ⇒ Elec‐
trical Equipment; Rep. Gr. 27 ; Battery; Battery Tray, Remov‐
ing and Installing .
– Pry the selector lever cable -1- off the selector lever -3-, for
example, using a wrench.
The adjusting screw -2- must not be loosened.
– Disconnect the connector from the Multifunction Transmission
Range Switch - F125- .
– Disengage the selector lever cable -1- from the bracket -2- clip
-3-.
– Remove the cable bracket -4- from the transmission to do this
remove the bolts -arrows-.
Note
♦
Do not remove the clip -5-.
♦
Do not bend or kink the selector lever cable.
– Removing starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter; Starter, Removing and Installing .
– Place lint-free cloth on to ATF cooler and transmission to ab‐
sorb exiting coolant.
Note
♦
Mark the ATF cooler coolant hoses to prevent confusing them
when installing them later.
♦
The coolant system is under pressure when the engine is
warm.
♦
Cover the cap on the reservoir with a cloth and open it carefully
before removing the coolant hoses.
– Clamp the coolant hoses with Hose Clamps - Up To 25mm -
3094- and remove them from the ATF cooler.
– Seal the coolant hoses and connections with plugs taken from
Engine Bung Set - VAS6122- .
– Remove the upper transmission bolts -arrows- to the engine,
for example, with a 12-point double joint socket insert -A-.
– Remove the filler tube for the windshield washer system wash‐
er fluid reservoir. Refer to ⇒ Electrical Equipment; Rep. Gr.
92 ; Windshield Washer System; Washer Fluid Reservoir, Re‐
moving and Installing .
– Insert the Engine Support Bridge - Engine Support 29 -
10-222A/29- between the fender bolting edge and the fender
bolting plate underneath it on both sides of the vehicle.
♦ Engine Support Bridge - Engine Support 29 - 10-222A/29- in‐
stallation position:
Adapter -L- is installed on the right side of the vehicle:
– The Adapter -arrow- locks in the opening on the fender.
The Adapter -R- is installed on the left side of the vehicle:
– The Adapter -arrow- locks in the opening on the fender.
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