Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 471
5
Transmission, Transporting
Special tools and workshop equipment required
♦ Engine Sling - 2024A-
♦ Transmission Support Jig - 3336-
♦ Shop Crane - VAS6100-
Always secure heaving parts when transporting them.
Remember there is oil in the transmission. Do not turn the trans‐
mission with the vents facing downward when transporting or
when it is on the assembly stand. The oil will leak out.
Note
Remove the bleed cap if necessary and use oil-tight plugs.
Transmission, Transporting
– Install the Engine Sling - 2024A- on the transmission and se‐
cure with the clamp.
The transmission can also be lifted using the Transmission Sup‐
port Jig - 3336- .
6
Transmission, Disassembling and
Assembling
⇒ “6.1 Overview - Transmission”, page 101
.
6.1
Overview - Transmission
1 - Transmission Cover
❑ Removing and instal‐
ling. Refer to
.
2 - Seal
❑ Replace after removing
3 - Bolt
❑ Replace after removing
❑ For attaching the DSG
Transmission Mecha‐
tronic - J743- to the
transmission housing
❑ Tightening specification
and sequence. Refer to
❑ Quantity: 10
4 - DSG Transmission Mecha‐
tronic - J743-
❑ Allocate using the trans‐
mission code letters.
Refer to the Parts Cata‐
log
❑ Removing and Installing
with transmission instal‐
led. Refer to
.
❑ Removing and installing
with transmission re‐
moved. Refer to
⇒ “1.2.2 DSG Transmission Mechatronic J743 , Removing and Installing, Transmission Removed”, page
5 - Bolt
❑ Replace after removing
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Tightening Specification and Sequence for DSG Transmission Mechatronic -J743- ”“ , page 30
❑ For attaching the transmission cover with seal to the transmission housing
❑ Quantity: 5
6 - Clutch End Cover
❑ For the dual clutch -7-.
❑ Removing and installing. Refer to
⇒ “1.2 Clutch End Cover, Removing and Installing”, page 15
.
7 - Dual Clutch
❑ Removing. Refer to
⇒ “1.3 DSG® Clutch, Removing”, page 19
.
⇒ “1.4 DSG® Clutch, Installing”, page 21
8 - Bleed Pipe
❑ Pressed into the transmission housing
❑ Replace after removing
9 - Bleed Cap
❑ Placed on bleed pipe -8-.
10 - Nut
❑ 20 Nm
❑ Replace after removing
11 - Selector Lever
❑ Insert so that master spline aligns with shift rod
12 - Seal
❑ For the selector shaft
❑ Replacing. Refer to
⇒ “2.9 Selector Shaft Seal, Replacing”, page 69
13 - Bolt
❑ 20 Nm + 90°
❑ Replace after removing
14 - Transmission Oil Cooler
❑ Removing and installing. Refer to
⇒ “8.1 Transmission Fluid Cooler, Removing and Installing”, page 105
15 - O-Rings
❑ Replace after removing
16 - Cable Mounting Bracket
❑ For selector lever cable
17 - Bolt
❑ 20 Nm + 90°
❑ Replace after removing
❑ Quantity: 2
18 - Filter Housing
❑ 20 Nm
19 - O-Ring
❑ Replace after removing
20 - Transmission Fluid Filter
❑ Information on changing filter
⇒ “8.3 Transmission Fluid Filter, Removing and Installing”, page 110
❑ Replacing. Refer to
⇒ “9 Transmission Fluid”, page 113
21 - Ignore, discontinued
22 - Ignore, discontinued
23 - Alignment Pin
❑ Quantity: 2
❑ For centering the transmission fluid pump to the transmission housing
24 - Seal
❑ Replace after removing
25 - Transmission Oil Pump
❑ Removing and installing. Refer to
⇒ “8.2 Transmission Fluid Pump, Removing and Installing”, page 107
.
26 - Transmission Fluid Pump Cover
❑ Replace after removing
❑ With seal
❑ Removing and installing. Refer to
⇒ “8.2 Transmission Fluid Pump, Removing and Installing”, page 107
.
27 - Bolt
❑ Replace after removing
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Tightening Specification and Sequence of the Transmission Fluid Pump Cover -A-.”“ , page 30
28 - Bolt
❑ Replace after removing
❑ There are different bolts for the transmission fluid pump. Refer to
❑ Quantity: 4
29 - Overflow Pipe
❑ 3 Nm
❑ Plastic
❑ To drain the transmission fluid, remove the drain and check plugs. Refer to -item 31-
, and remove the overflow pipe.
❑ The length of the overflow pipe determines the fluid level inside the transmission
❑ Allocate according to the Parts Catalog.
30 - Seal
❑ Replace after removing
31 - Transmission Fluid Drain- and Check Plug
❑ 45 Nm
❑ There is an overflow pipe with a 8 mm inner hex behind this bolt -item 29-
❑ Drain the transmission fluid via the drain- and check plug and removed overflow pipe
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст