Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 516
Installing the Shift Rod Bearing Bushing all the way onto the Tool
Removing the Retaining Sleeve -A- from the Transmission Hous‐
ing
– Place transmission housing on Press Plate - VW401- and
press plate -VW402- in such a way so that the alignment
sleeves inside the transmission housing do not get damaged.
Removing the Retaining Sleeve on a Transmission Not Disas‐
sembled Using the - 10-15- .
• Locking bolt and selector shaft removed.
– Turn the transmission so that the retaining sleeve cannot fall
into the transmission.
Lock Sleeve Differentiation
The following lock sleeves may be installed:
Lock sleeve with a shoulder -arrow 1-. Refer to
⇒ Fig. ““Drive in Lock Sleeve with Shoulder as Far as Stop on
.
Lock sleeve without a shoulder -arrow 2-. Refer to
⇒ Fig. ““Drive in Lock Sleeve without Shoulder as far as Stop on
.
Allocate the components using the Parts Catalog.
Drive in Lock Sleeve with Shoulder as Far as Stop on Tool
• The transmission housing is bolted to the clutch housing.
Drive in Lock Sleeve without Shoulder as far as Stop on Tool
• The transmission housing is bolted to the clutch housing.
Removing the Reverse Shaft Needle Sleeve from the Transmis‐
sion Housing
A - Internal Puller 23.5 to 30 mm , for example -21/4-
B - Counter Support , for example, -22/2-
Note
The needle sleeve will get damaged when it is removed and must
be replaced.
Installing the Needle Sleeve -A- into the Transmission Housing
– Lay the reverse shaft thrust washer -B- on the needle sleeve
while pressing it in.
– Support the transmission housing with the -VW416B- directly
under the bearing mount.
Removing the Selector Shaft Bearing Bushing
– Use the thread adapter from -Kukko 22/1- -arrow-.
– Hold the spindle on the -3290- steady and turn the nut -B-.
A - Internal Puller 14.5 to 18.5 mm , for example -Kukko 21/2-
Installing the Shift Lever Shaft Bearing Bushing -A- All the Way
onto the Tool
Removing the Plug -1-
– Remove the plug -1- from the inside of the transmission hous‐
ing to the outside.
Installing the Plug -1-
– Using the -3264- , drive in the sealing plugs to dimension -a-
approximately 3 mm below the upper edge of the housing.
6.4
Clutch Housing, Servicing
Special tools and workshop equipment required
♦ Bushing Driver - Selector Shaft - T10168-
♦ Puller - Crankshaft/Power Steering Seal - T20143-
♦ Seal Installer - Driveshaft - T40008-
♦ Press Piece - Rod - VW407-
♦ Puller - Kukko Internal - 14-19mm - 21/2-
♦ Puller - Kukko Internal - 20-30mm - 21/4-
♦ Puller - Kukko Counterstay - 22/1-
♦ Puller - Kukko Counterstay - 22/2-
Removing the Shift Rod Bearing Bushing
A - Counter Support , for example -22/1-
B - Internal Puller 14.5 to 18.5 mm , for example -21/2-
Installing the Shift Rod Bearing Bushing all the Way onto the Tool
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст