Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 218
Note
♦
Never hang the condenser and the hydraulic fluid cooler on the lines.
♦
The lines for the condenser and hydraulics must not be kinked.
Installing
Install in reverse order of removal. Note the following:
Note
♦
Always install the lock carrier onto the attaching points at the
frontmost positions of the oblong holes. Only then can the lock
carrier slide in the event of a crash.
♦
For vehicles with the Distance Regulation Control Module -
J428- , the Distance Regulation Control Module - J428- must
be re-aligned when loosening, removing and installing or re‐
placing the lock carrier.
♦
Notes and work procedures for the Distance Regulation Con‐
trol Module - J428- . Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Adaptive Cruise Control .
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Lock Carrier”, page 1
1.3
Service Position, Implementing and Re‐
setting
Special tools and workshop equipment required
♦ Guide Pins - T10093-
♦ Adapters For Service Position - T10467-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Moving into Service Position
Note
♦
The lock carrier is a safety-related component. For this reason the lock carrier may not be serviced.
♦
Replace the lock carrier if it is damaged.
♦
For vehicles with the Distance Regulation Control Module - J428- , the Distance Regulation Control Module
- J428- must be re-aligned during every removal and installation or replacement of the lock carrier.
♦
Notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
– Remove the noise insulation. Refer to
⇒ “4.1 Overview - Noise Insulation”, page 422
– Remove the front bumper cover. Refer to
⇒ “1.5 Bumper Cover, Removing and Installing”, page 317
.
– Remove the headlamps. Refer to ⇒ Electrical Equipment;
Rep. Gr. 94 ; Headlamp; Headlamp, Removing and Installing .
– Remove the release cable from the trunk lid actuation bracket.
Refer to
⇒ “1.14 Release Cable, Removing and Installing”,
– Disengage the washer fluid reservoir filler tube from the sup‐
port -2-. Refer to ⇒ Electrical Equipment; Rep. Gr. 92 ;
Windshield Washer System; Washer Fluid Reservoir, Remov‐
ing and Installing .
– Remove only one bolt -3- from the left and right longitudinal
members.
– Instead of the bolts, install the Guide Pins - T10093- into the
holes in the left and right longitudinal member.
– Remove the remaining bolts -3- from the left and right longi‐
tudinal members.
– The lock carrier with the attachments -1- can be pulled forward
approximately 10 cm on the Guide Pins - T10093- . Be careful
of the wires on the lock carrier. Disconnect the connectors if
necessary.
– Install the Adapters For Service Position - T10467- (quantity:
2 on each side) on the left and right side between the bumper
carrier and the longitudinal member.
Service Position, Resetting
– Remove the Adapters For Service Position - T10467- on the
left and right side between the bumper carrier and longitudinal
member.
– Push the lock carrier with the attachments -1- onto the Guide
Pins - T10093- on the longitudinal members.
– Insert the left and right bolts -3-.
– Remove the left and right Guide Pins - T10093- .
– Align the lock carrier with the attachments -1- on the longitu‐
dinal members and between the fenders. Refer to ⇒ Body
Repair; Rep. Gr. 00 ; Body Gap Dimensions; Front Body .
Note
♦
Always install the lock carrier onto the attaching points at the frontmost positions of the oblong holes. Only
then can the lock carrier slide in the event of a crash.
♦
For vehicles with the Distance Regulation Control Module - J428- , the Distance Regulation Control Module
- J428- must be re-aligned when loosening, removing and installing or replacing the lock carrier.
♦
Notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
Continue to install in the reverse of removal. Note the following:
Note
♦
Make sure that the charge air cooler pressure hoses are re-installed correctly.
♦
The hoses and lines must not be pinched.
– Adjust the headlamps. Refer to ⇒ Electrical Equipment; Rep.
Gr. 94 ; Headlamp; Headlamp, Adjusting .
Tightening Specifications
1.4
Lock Carrier, Servicing
⇒ “1.4.1 Left Headlamp Mount”, page 7
⇒ “1.4.2 Right Headlamp Mount”, page 9
1.4.1
Left Headlamp Mount
Note
The line -2- shows a possible crack.
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