Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 509
4
Transmission, Transporting
⇒ “4.1 Transmission, Transporting”, page 108
4.1
Transmission, Transporting
Special tools and workshop equipment required
♦ Transmission Support Jig - 3336-
♦ Shop Crane - VAS6100-
– Attach the -3336- to the clutch housing.
– Move the support arm on the sliding bar using the locking bolt
-arrow-.
Number of visible holes are six.
– Lift the transmission using the -VAS6100- and the Transmis‐
sion Support Jig .
– Set the transmission down, for example, into the transport
container.
5
Transmission, Disassembling and
Assembling
⇒ “5.1 Overview - Schematic, Transmission”, page 109
⇒ “5.2 Overview - Transmission”, page 110
⇒ “5.3 Overview - Transmission Housing and Selector Mecha‐
nism”, page 111
⇒ “5.4 Overview - Shift Unit”, page 113
⇒ “5.5 Overview - Input Shaft, Output Shafts, Differential, Shift
Lever Rods”, page 114
⇒ “5.6 Overview - Shift Forks”, page 116
⇒ “5.7 Transmission, Disassembling and Assembling”,
5.1
Overview - Schematic, Transmission
1 - Clutch Housing
2 - Reverse Shaft
3 - Output Shaft, 5th/6th and
Reverse Gears
4 - Clutch Slave Cylinder with
Release Bearing
5 - Input Shaft
6 - Output Shaft, 1st to 4th
Gears
7 - Differential
8 - Right Flange Shaft
9 - Left Flange Shaft
10 - 2nd Gear Wheel
11 - 1st Gear Wheel
12 - 4th Gear Wheel
13 - 3rd Gear Wheel
14 - 5th Gear Wheel
15 - 6th Gear Wheel
16 - Reverse Gear Wheel
17 - Transmission Housing
5.2
Overview - Transmission
l - Refer to
l - Refer to
⇒ “5.4 Overview - Shift Unit”,
ll - Refer to
⇒ “5.5 Overview - Input Shaft,
ll - Refer to
5.3
Overview - Transmission Housing and Selector Mechanism
1 - Bolt
❑ Removing and instal‐
ling. Refer to
2 - Left Flange Shaft
❑ With pressure spring
and tapered ring
❑ Removing and instal‐
ling. Refer to
❑ Assembling. Refer to
3 - Locking Ring
❑ For the metal cover
❑ Not used in plastic cov‐
ers
4 - Cover
❑ Secured with metal
locking ring
❑ Without plastic locking
ring
❑ Allocate the compo‐
nents using the Parts
Catalog.
❑ Made of metal or plastic.
5 - Locking Ring
❑ For the grooved ball
bearing/input shaft. Re‐
fer to
❑ The thickness must be determined again on transmissions with reinforcements (manual transmission
6 - Back-Up Lamp Switch - F4-
❑ 20 Nm
❑ With permanent seal
7 - Seal
❑ If present, replace after removing
❑ Not installed on all transmissions
8 - Oil Drain Plug
❑ Tightening specification. Refer to
⇒ Fig. ““Different Versions of Fluid Fill and Drain Plugs”“ , page 142
9 - Seal
❑ Replace after removing
10 - Bolt
❑ 6 Nm
11 - Transmission Neutral Position Sensor - G701-
❑ For vehicles with the Start/Stop System
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