Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 508
– Connect the connector -1- to the Oil Level Thermal Sensor -
G266- .
– Gear oil level in manual transmission, checking. Refer to
⇒ “8.1 Transmission Fluid Level, Checking”, page 142
– If unclipped, carefully clip in the A/C system pipe and do not
disconnect the line system. Refer to ⇒ Heating, Ventilation
and Air Conditioning; Rep. Gr. 87 ; Refrigerant Circuit; System
Overview - Refrigerant Circuit .
– Install the battery tray, battery and the battery cover. Refer to
⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Battery Tray,
Removing and Installing .
– Install the air filter housing. Refer to ⇒ Engine Mechanical,
Fuel Injection and Ignition; Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing .
– Install the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Install the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
2.3
Transmission Tightening Specifications
Item
Bolt
Quantity Nm
1
M12 x 55
♦ With a long M8 threaded pin
1
80
2
M12 x 55
♦ With a short M8 threaded pin or
M12 x 50
♦ Without threaded pin
1
80
3
M12 x 165
♦ With an M8 threaded pin
♦ Also starter to transmission
2
80
4
M10 x 105
1
40
5
M10 x 50
2
40
6
M12 x 70
or M12 x 65
1
80
-
M6 x 8
♦ Small flywheel cover plate (not present
on all engines)
1
10
-A- Alignment sleeves for centering
3
Subframe Mount
⇒ “3.1 Overview - Subframe Mount”, page 105
3.1
Overview - Subframe Mount
1 - Bolt
❑ Ttightening specifica‐
tion. Refer to ⇒ Engine
Mechanical, Fuel Injec‐
tion and Ignition; Rep.
Gr. 10 ; Subframe
Mount; Overview - Sub‐
frame Mount .
2 - Engine Support
❑ Refer to ⇒ Engine Me‐
chanical, Fuel Injection
and Ignition; Rep. Gr.
10 ; Subframe Mount;
Overview - Subframe
Mount .
3 - Engine Mount
❑ Refer to ⇒ Engine Me‐
chanical, Fuel Injection
and Ignition; Rep. Gr.
10 ; Subframe Mount;
Overview - Subframe
Mount .
4 - Bolt
❑ Tightening specifica‐
tion. Refer to ⇒ Engine
Mechanical, Fuel Injec‐
tion and Ignition; Rep.
Gr. 10 ; Subframe
Mount; Overview - Sub‐
frame Mount .
5 - Bolt
❑ Tightening specifica‐
tion. Refer to ⇒ Engine
Mechanical, Fuel Injec‐
tion and Ignition; Rep.
Gr. 10 ; Subframe
Mount; Overview - Subframe Mount .
6 - Bolt
❑ Tightening specification. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Sub‐
frame Mount; Overview - Subframe Mount .
7 - Bolt
❑ Tightening specification. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Sub‐
frame Mount; Overview - Subframe Mount .
8 - Pendulum Support
❑ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount; Overview -
Subframe Mount .
9 - Bolt
❑ For pendulum support to subframe
❑ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount; Overview -
Subframe Mount .
10 - Bolt
❑ For pendulum support to transmission
❑ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount; Overview -
Subframe Mount .
❑ Transmission with threaded insert. Refer to
11 - Bolt
❑ For pendulum support to transmission
❑ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount; Overview -
Subframe Mount .
❑ Transmission with threaded insert. Refer to
12 - Bolt
❑ 60 Nm + 90°
❑ Replace after removing
❑ For transmission mount to transmission bracket
❑ Tightening sequence. Refer to
⇒ Fig. ““Attaching the Transmission Mount -2- to the Transmission Bracket -1- ”“ , page 107
.
13 - Bolt
❑ 60 Nm + 90°
❑ Replace after removing
❑ For transmission mount to transmission bracket
❑ Tightening sequence. Refer to
⇒ Fig. ““Attaching the Transmission Mount -2- to the Transmission Bracket -1- ”“ , page 107
.
14 - Transmission Mount
❑ Check the adjustment. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe
Mount; Subframe Mount, Checking Adjustment
❑ Adjusting. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount;
Subframe Mount, Adjusting
15 - Bolt
❑ Transmission mount to chassis
❑ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 10 ; Subframe Mount; Subframe
Mount, Adjusting .
16 - Bolt
❑ 60 Nm +90°
❑ Replace after removing
❑ For transmission bracket to transmission
❑ Tightening sequence. Refer to
⇒ Fig. ““Transmission Bracket -1- to Transmission.”“ , page 107
.
17 - Transmission Bracket
18 - Bolt
❑ 60 Nm +90°
❑ Replace after removing
❑ For transmission bracket to transmission
❑ Tightening sequence. Refer to
⇒ Fig. ““Transmission Bracket -1- to Transmission.”“ , page 107
.
Transmission with Threaded Insert (for example “Heli Coil”) for
Attaching the Pendulum Support
Note
♦
There are threaded inserts (for example “Heli Coil”) in the pen‐
dulum support fastening holes.
♦
How to recognize: Shoulder on the first thread -arrow-.
♦
Make sure to use the appropriate bolts and observe the tight‐
ening specification. Refer to ⇒ Engine Mechanical, Fuel In‐
jection and Ignition; Rep. Gr. 10 ; Subframe Mount; Overview
- Subframe Mount ..
Transmission Bracket -1- to Transmission.
– Replace the bolts -arrows-.
– Tighten the bolts -arrows- hand-tight.
– Tighten the bolts -arrows-.
Attaching the Transmission Mount -2- to the Transmission Brack‐
et -1-
– Replace the bolts -arrows-.
– Tighten the bolts -arrows- hand-tight.
– Tighten the bolts -arrows-.
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