Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 655
– Remove the bolts -1, 2 and 3- and engine support.
Installing
Install in reverse order of removal. Note the following:
– Install the engine mount. Refer to
⇒ “2.2 Engine Mount, Removing and Installing”, page 30
.
Engine Support - Tightening Specification and Sequence
Note
Replace the bolts.
– Tighten the bolts in steps in the sequence shown:
Step
Bolts
Tightening Specification/Additional
Turn
1.
-1 to 3-
7 Nm
2.
-1 to 3-
40 Nm
3.
-1 to 3-
Tighten an additional 90°
2
Cylinder Block, Transmission Side
⇒ “2.1 Overview - Cylinder Block, Transmission Side”,
page 57
⇒ “2.2 Flywheel, Removing and Installing”, page 58
⇒ “2.3 Sealing Flange, Removing and Installing, Transmission
2.1
Overview - Cylinder Block, Transmission Side
1 - Flywheel
❑ Removing and instal‐
ling. Refer to
.
❑ It is possible to install in
one position only, the
holes are offset.
2 - Alignment Sleeve
3 - Sealing Flange, Transmis‐
sion Side
❑ With seal
❑ Replace after removing
❑ Removing and instal‐
ling. Refer to
.
❑ Do not oil or grease the
sealing lip of seal
❑ Wipe off any oil on the
crankshaft bearing pin
with a clean cloth before
installing.
❑ Guide sleeve may only
be removed after the
sealing flange has been
slid onto the crankshaft
pin.
4 - Cylinder Block
5 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ “2.3 Sealing Flange, Removing and Installing, Transmission Side”, page 59
.
6 - Intermediate Plate
❑ Illustration does not correspond to version in vehicle.
❑ Must be located on dowel sleeves
❑ Be careful not to damage or bend when installing
❑ Is hooked in at sealing flange. Refer to
⇒ Fig. ““Installing Intermediate Plate”“ , page 58
7 - Alignment Sleeve
8 - Bolt
❑ 60 Nm + 90° turn
❑ Replace after removing
❑ For the dual-mass flywheel
Note
Only six bolts are installed, two bolt openings remain open.
Installing Intermediate Plate
– Hook in intermediate plate at sealing flange and push it onto
the alignment sleeves -arrows-.
2.2
Flywheel, Removing and Installing
Special tools and workshop equipment required
♦ Flywheel Retainer - 3067-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Flywheel
Removing
• The transmission is removed.
Note
♦
Remove the bolts -B- by hand. Do not use an air-powered or
impact wrench.
♦
When removing bolts, ensure bolt head does not come in con‐
tact with the flywheel.
♦
Turn the flywheel -A- until the bolts -B- line up with the holes
-arrows-.
– Insert the Flywheel Retainer - 3067- into the hole in the cylin‐
der block -B-.
– Loosen and remove bolts for flywheel.
Installing
Install in reverse order of removal. Note the following:
Note
Replace the bolts that were tightened with an additional turn.
– Insert the Flywheel Retainer - 3067- into the hole in the cylin‐
der block -A-.
Tightening Specifications
♦ Refer to
⇒ “2.1 Overview - Cylinder Block, Transmission Side”,
2.3
Sealing Flange, Removing and Instal‐
ling, Transmission Side
Special tools and workshop equipment required
♦ Seal Installer - Sealing Flange Guide Sleeve - T20097-
♦ Hand drill with brush attachment
♦ Protective eyewear
♦ For the correct sealant. Refer to the Parts Catalog.
Removing
• The transmission is removed.
– Remove the flywheel. Refer to
⇒ “2.2 Flywheel, Removing and Installing”, page 58
– Unhook the intermediate plate at sealing flange and at the
alignment sleeves -arrows-.
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