Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 654
– Remove the Collar Nut -A- and loosen the tensioning bolt
-B-.
– Remove the Tensioning Pins and remove with Assembly Tool
- Turning Over Tool .
– Install a new vibration damper bolt with oiled O-ring -1- hand-
tight.
– Remove the knurled bolt -arrows- and remove the Counter‐
hold Tool - T10531/1- .
– Tighten vibration damper bolt using the Counterhold - Vibra‐
tion Damper - T10355- .
– Install new bolts -arrows-.
Assemble in reverse order of disassembly.
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Cylinder Block, Belt Pulley Side”, page 44
.
1.5
Auxiliary Components Bracket, Remov‐
ing and Installing
Special tools and workshop equipment required
♦ Shop Crane - Drip Tray - VAS6208-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Auxiliary Components Bracket
♦ O-ring - Engine Oil Cooler
♦
Removing
– Drain the coolant. Refer to
⇒ “1.3 Coolant, Draining and Filling”, page 217
– Remove the generator. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Generator; Generator, Removing and Installing .
CAUTION
Danger of frostbite from refrigerant.
– Do not open the A/C system refrigerant circuit.
– Disconnect the connector -1- on the A/C Compressor Regu‐
lator Valve - N280- .
– Remove the bolts -arrows-.
– Remove the A/C compressor from the bracket with the refrig‐
erant hoses attached and tie up to the right side. Do not bend,
twist or stretch the refrigerant lines and hoses.
– Disconnect the connectors:
1 - For Oil Pressure Switch - F22- -2-
3 - For Reduced Oil Pressure Switch - F378- -4-
5 - For Piston Cooling Nozzle Control Valve - N522- -7-
– Remove the oil filter. Refer to ⇒ Maintenance ; Booklet 36.1 ;
Procedure Descriptions; Engine Oil, Draining, Replacing Oil
Filter, and Filling .
– Remove the bolt -1- for the oil dipstick guide tube.
– Unclip the guide tube from the upper cover for the timing chain
in the direction of the -arrow-.
Note
Ignore item -2-.
– Free up the wiring harness.
– Place the Shop Crane - Drip Tray - VAS6208- under engine.
– Remove the bolts -1 to 5-.
– Remove the sub-assembly bracket with the engine oil cooler
from the coolant pump housing.
– “Guide out” the accessories bracket between the intake mani‐
fold and engine support.
Installing
Install in reverse order of removal. Note the following:
Note
♦
Replace the bolts that were tightened with an additional turn.
♦
Replace the O-rings and seals.
– Coat the new O-rings -4- with coolant.
– Install the connection pieces -2- into the engine oil cooler -1-.
– Press the accessory assembly bracket with the engine oil
cooler -1- onto the connection, mount the bolts and tighten.
Refer to
⇒ Fig. ““Accessory Assembly Bracket - Tightening Specifica‐
tions and Tightening Sequence”“ , page 45
.
– Install the A/C compressor. Refer to ⇒ Heating, Ventilation
and Air Conditioning; Rep. Gr. 87 ; A/C Compressor; Over‐
view - A/C Compressor Power Unit .
– Install the generator. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Generator; Generator, Removing and Installing .
– Install the ribbed belt. Refer to
⇒ “1.2 Ribbed Belt, Removing and Installing”, page 46
– Fill with coolant. Refer to
.
– Install the oil filter and then check the oil level. Refer to ⇒ Main‐
tenance ; Booklet 36.1 ; Procedure Descriptions; Engine Oil,
Draining, Replacing Oil Filter, and Filling .
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Cylinder Block, Belt Pulley Side”, page 44
.
♦ Refer to
⇒ “2.1 Overview - Timing Chain Cover”, page 104
.
♦ Install the oil filter and then check the oil level. Refer to ⇒ Main‐
tenance ; Booklet 36.1 ; Procedure Descriptions; Engine Oil,
Draining, Replacing Oil Filter, and Filling .
1.6
Engine Support, Removing and Instal‐
ling
Removing
Special tools and workshop equipment required
♦ Engine Support Bridge - Spindle - 10-222A/11-
– Remove the engine bracket. Refer to
⇒ “2.2 Engine Mount, Removing and Installing”, page 30
– Lift the engine using the Engine Support Bridge - Spindle -
10-222A/11- -1- to dimension -a-.
• Dimension -a- = approximately 30 mm.
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