Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 564
Continuation for All
– Remove driver side footwell vent -1-. Refer to ⇒ Heating,
Ventilation and Air Conditioning; Rep. Gr. 87 ; Air Routing;
Driver Side Footwell Vent, Removing and Installing .
– Remove the Data Bus on Board Diagnostic Interface - J533-
-1- from the bracket. Refer to ⇒ Electrical Equipment; Rep.
Gr. 97 ; Control Modules; Component Location Overview -
Control Modules and push it aside.
– Remove bolt -2-, unclip the crash bolster -1- and push aside.
– Press the retainers together in direction of -arrows- and re‐
move the mounting pin -1- for the valve lifter/clutch master
cylinder to the right.
– Move the clutch pedal in direction of -arrow-, unclip the return
spring -1- and remove.
Installing
Install in reverse order of removal. Note the following:
• For the return spring -1- (⇒ previous illustration), slightly
grease the following areas on the clutch pedal:
• Slide bushing on the return spring mounting area -A-:
• Ridge -B-
• Ridge -C-
• Grease. Refer to the Parts Catalog.
– Move the clutch pedal in direction of -arrow- and engage the
return spring -1- (⇒ previous illustration).
– Use a new mounting pin to connect the valve fitter/clutch mas‐
ter cylinder to the clutch pedal.
– Insert the crash bolster -1- and tighten the bolt -2-. Refer to ⇒
Body Interior; Rep. Gr. 70 ; Instrument Panel Central Tube;
Overview - Instrument Panel Central Tube .
– Install the Data Bus on Board Diagnostic Interface - J533- .
Refer to ⇒ Electrical Equipment; Rep. Gr. 97 ; Control Mod‐
ules; Component Location Overview - Control Modules .
– Install the driver side footwell vent. Refer to ⇒ Heating, Ven‐
tilation and Air Conditioning; Rep. Gr. 87 ; Air Routing; Driver
Side Footwell Vent, Removing and Installing .
Vehicles with a Knee Airbag
– Install the driver side knee airbag. Refer to ⇒ Body Interior;
Rep. Gr. 69 ; Knee Airbags; Overview - Knee Airbag .
Vehicles without Knee Airbag
– Connect the battery. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
1.9
Mounting Bracket, Removing and Instal‐
ling
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Sealing Tool - T10249-
♦ Sealing Tool - T10249/1-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Nuts - Mounting Bracket to Body
Removing
– Move the driver seat as far back as possible.
– Position the steering wheel as far upward as possible.
Vehicles with a Knee Airbag
– Remove the driver side knee airbag -1-. Refer to ⇒ Body In‐
terior; Rep. Gr. 69 ; Knee Airbags; Overview - Knee Airbag .
Vehicles without Knee Airbag
Disconnect the battery ground cable. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Con‐
necting .
Continuation for All
– Remove driver side footwell vent -1-. Refer to ⇒ Heating,
Ventilation and Air Conditioning; Rep. Gr. 87 ; Air Routing;
Driver Side Footwell Vent, Removing and Installing .
– Remove the Data Bus on Board Diagnostic Interface - J533-
-1- from the bracket. Refer to ⇒ Electrical Equipment; Rep.
Gr. 97 ; Control Modules; Component Location Overview -
Control Modules and push it aside.
– Remove bolt -2-, unclip the crash bolster -1- and push aside.
– Remove the entire air filter housing if the clutch mechanism
lines are not accessible. Refer to ⇒ Engine Mechanical, Fuel
Injection and Ignition; Rep. Gr. 24 ; Air Filter; Air Filter Hous‐
ing, Removing and Installing .
– Remove the battery. Refer to ⇒ Electrical Equipment; Rep.
Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
Caution
Danger of leaking brake fluid.
♦ Be careful not to get any brake fluid on the longitudinal
member or on the transmission when performing the fol‐
lowing work. If it does, clean the area thoroughly.
♦ Place a lint-free cloth under the clutch master cylinder.
– Unclamp the supply hose -2- to the clutch master cylinder with
a Hose Clamps - Up To 25mm - 3094- .
Note
♦
A slight deformation of the supply hose remains after the Hose
Clamps - Up To 25mm - 3094- have been unclamped.
♦
The supply hose is therefore not defective.
♦
After removing the Hose Clamp up to 25 mm - 3094- , the
supply hose must be formed back into its original shape.
– Remove clip for hose/line assembly -1- all the way and remove
hose/line assembly.
– Seal off openings.
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