Volkswagen Passat / Passat Variant (2011 year). Manual — part 79
surface back to bare metal.
8.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
8.3.1
Preparing new part
New part
♦ Inner side panel
♦ Sealing channel
♦ 2K body adhesive -D 180 KD3 A2-
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inforcing -2- and cut to size.
– Separate original joint from D-pillar reinforcement part section.
8.3.2
Welding in
Note
New part must be welded in within 90 minutes or adhesion of ad‐
hesive will be impaired.
– Adapt new part with vehicle positioned on alignment bracket
set and fix in place.
– Check fit with bolt-on parts.
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the factory.
– Adapt D-pillar reinforcing to fit and secure in position.
– Weld in parting cut, SG continuous weld seam.
– Weld in D-pillar reinforcing, RP spot weld seam.
– Adapt sealing channel -1- to fit and fix in position.
– Check fit with bolt-on parts.
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weld seam or SG continuous weld seam are permitted.
– Spot weld remaining joint in, RP spot weld seam.
– Install tail light mounting
– Install side panel
.
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