Volkswagen Passat / Passat Variant (2011 year). Manual — part 40
5
Renewing roof side member
WARNING
Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐
ning in foam treated areas creates gases which are hazardous
to health and environment. Therefore, refrain from using these
processes.
Safety notes ⇒ General Information; Body Repairs, General Body
Repairs ; Safety notes
1 - Roof member
2 - Reinforcing (roof carrier)
3 - Roof cut line
4 - Cut line at pillars
5 - Moulded foam element
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5. Renewing roof side member
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Tools
Note
♦
The use of different types and different thicknesses of steel
requires that only the welding units (inverters) authorised by
Volkswagen AG may be used to carry out repairs properly.
♦
The welding units (inverters) and body tools authorised by
Volkswagen AG are listed in ⇒ ServiceNet, Workshop Equip‐
ment, EH catalogue, Workshop equipment, Body and paint‐
work .
5.2
Removing
Note
Do not damage underlying panels when cutting out.
– Position parting cut on B-pillar as shown.
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– Separate as shown.
Dimension -a- = 15 mm
Dimension -b- = 100 mm
Dimension -c- = 50 mm
-1- Reinforcing (roof carrier)
Note
Remove as much of the foam residue -1- as possible before starting grinding work.
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surface back to bare metal.
5.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
.
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