Volkswagen Passat / Passat Variant (2011 year). Manual — part 41

MIG solder seams or SG continuous weld seams are permitted at the parting cuts shown in the illustration.

5.3.1

Preparing new part

New part
♦ Side panel
♦ Roof member cavity foam treatment kit -D 506 110 A2-
♦ 2K body adhesive -D 180 KD3 A2-
♦ Blind rivet nut

Passat 2011 ➤ , Passat Variant 2011 ➤

5. Renewing roof side member

161

textile adhesive tape

⇒ Item 4 (page 167)

from roof member

cavity foam treatment kit -D 506 110 A2- .

Note

♦

Structural foam must not contact outer panel of roof side member.

♦

Expansion of structural foam can cause roof side member to buckle.

5.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam elements ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements
Position of the moulded foam elements

⇒ page 4

Passat 2011 ➤ , Passat Variant 2011 ➤

162

Welding in

Note

New part must be welded in within 90 minutes or adhesion of ad‐

hesive will be impaired.

– Apply 2K body adhesive -D 180 KD3 A2- in the areas indica‐

ted.

– Secure roof carrier reinforcing -1- with adhesive.
– Adapt new part with vehicle standing on its wheels or align‐

ment bracket set and fix in position.

– Check fit with bolt-on parts.

Passat 2011 ➤ , Passat Variant 2011 ➤

5. Renewing roof side member

163

seam are permitted.

Note

Both weld symbols are shown in the figure.

Note

♦

In the area of the A, B and C-pillars, high tensile, highest tensile and hot formed steels are used. The weld

flanges in these areas are about 13mm wide.

♦

If spot welds are located at the edge of hot formed steel panels, the high temperature will cause the bond

between the panels to change, which will subsequently have an effect on crash safety.

Passat 2011 ➤ , Passat Variant 2011 ➤

164