Volkswagen Passat / Passat Variant (2011 year). Manual — part 75
Tools
Note
♦
The use of different types and different thicknesses of steel
requires that only the welding units (inverters) authorised by
Volkswagen AG may be used to carry out repairs properly.
♦
The welding units (inverters) and body tools authorised by
Volkswagen AG are listed in ⇒ ServiceNet, Workshop Equip‐
ment, EH catalogue, Workshop equipment, Body and paint‐
work .
6.2
Removing
Note
Do not damage underlying panels when cutting out.
– Position parting cut -1- as shown and cut out.
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297
ing.
– Remove remaining material.
6.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
.
6.3.1
Preparing new parts
New part
♦ C-pillar reinforcement
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6.3.2
Moulded foam elements
Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,
General Body Repairs ; General Notes; Moulded foam elements
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299
Welding in
Note
♦
In the area of the A, B and C-pillars, high tensile, highest tensile and hot formed steels are used. The weld
flanges in these areas are about 13mm wide.
♦
If spot welds are located at the edge of hot formed steel panels, the high temperature will cause the bond
between the panels to change, which will subsequently have an effect on crash safety.
Therefore, locate spot welds as close to the centre as possible.
• Dimension -a- of 8mm can be achieved using angled welding
tips.
– Adapt new part with vehicle positioned on alignment bracket
set and fix in place.
– Check fit with bolt-on parts.
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