Volkswagen 01M Transmission. Manual — part 65
* 20SGL
J00037
401
402
403
404
400
401 NUMBER 7 THRUST BEARING RACE.
402 K1 CLUTCH HUB.
403 NUMBER 8 THRUST BEARING RACE.
404 NUMBER 8 THRUST BEARING.
TRANSMISSION ASSEMBLY (CONT'D)
25. Install the number 8 thrust bearing, as shown in
Figure 212, on top of large sun gear and shell.
26. Ensure the number 8 thrust bearing race is still
stuck to the back of K1 clutch hub, as shown in
Figure 212, and install K1 clutch hub assembly.
27. Install number 7 thrust bearing race, as shown in
Figure 212, in center of installed K1 clutch hub.
28. Ensure the number 7 thrust bearing is still stuck
to the back side of K1 clutch housing, as shown
in Figure 213.
29. Install completed K1 clutch housing, as shown
in Figure213, by rotating back and forth so the
friction plates engage the clutch hub.
Note: Ensure K1 clutch housing is fully seated.
30. Install the number 6 thrust bearing race into the
pocket on top of K1 clutch housing, as shown in
Figure 213.
Continued on Page 120
Figure 212
Figure 213
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J00037
229
229 NUMBER 6 THRUST BEARING RACE.
230 K1 CLUTCH HOUSING ASSEMBLY.
400 NUMBER 7 THRUST BEARING.
230
119
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Technical Service Information
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228
THESE SPLINES
MUST BE ENGAGED
THESE SPLINES
MUST BE ENGAGED
* 20SGL
J00037
Completed
Turbine Shaft And
Front Planet Assembly
* 20SGL
J00037
72
200
72 NUMBER 1 THRUST WASHER (PL ASTIC).
200 K3 CLUTCH HOUSING ASSEMBLY.
207 NUMBER 2 THRUST WASHER HARDENED RACE.
228 NUMBER 6 THRUST BEARING.
207
Figure 215
Figure 214
TRANSMISSION ASSEMBLY (CONT'D)
31. Ensure the number 6 thrust bearing is still stuck
to back of the completed turbine shaft and front
planetary assembly, as shown in Figure 214.
32. Install the completed turbine shaft and front
planetary, as shown in Figure 214.
Note: Splines of the front carrier must engage
into K1 clutch housing (See Figure 214).
33. Ensure number 2 thrust washer hardened race is
still stuck to the K3 balance piston, as shown in
Figure 215.
34. Install completed K3 clutch housing, as shown
in Figure 215, by rotating back and forth until
fully seated.
Note: K3 frictions must engage on the front
planetary carrier and internal splines of the K3
clutch housing must engage external splines of
sun gear shell.
34. Install the number 1 thrust washer, as shown in
Figure 215, engaging tabs into the slots of the
K3 clutch housing.
Continued on Page 121
120
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AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
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* 20SGL
J00037
89
121
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Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 216
Figure 217
TRANSMISSION ASSEMBLY (CONT'D)
Continued on Page 122
35. Now is the time to compare the measurement
you recorded during disassembly, as shown in
Figure 216, to measurement that you now have.
Note: These measurements should be the same.
If not, there is a clutch, a bearing or bearing
race not fully seated.
36. Install the B1 clutch backing plate snap ring into
the case, as shown in Figure 217, and ensure that
it is fully seated in case groove.
37. Install the B1 clutch backing plate, as shown in
Figure 217, with the rounded edge facing up
toward the friction plate.
*
20SGL
J00037
3
4
5
1
2
MEASUREMENT TO
VERIFY RE-ASSEMBLY
MEASUREMENT TO
VERIFY RE-ASSEMBLY
88
88 B1 CLUTCH BACKING PLATE, 4.6 MM (.181") THICK.
89 B1 CLUTCH BACKING PLATE SNAP RING, 2.5 MM (.099").
ROUNDED EDGE
TOWARDS FRICTION
ROUNDED EDGE
TOWARDS FRICTION
BACKING
PLATE
APPLY
PLATE
B1 CLUTCH STACK-UP
S
t
t
t arre
9
8
0
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* 20SGL
J00037
B1 BACKING
PLATE
B1 BACKING
PLATE
84
85
86
87
84 B1 CLUTCH "BELLVILLE" CUSHION PLATE.
85 B1 CLUTCH APPLY PLATE, 4.0 MM (.158") THICK.
86 B1 CLUTCH FRICTION PLATES (QTY VARIES).
87 B1 CLUTCH STEEL PLATES, 2.0 MM (.079") THICK (QTY VARIES).
Figure 218
ROUNDED EDGE
TOWARDS FRICTION
ROUNDED EDGE
TOWARDS FRICTION
BACKING
PLATE
APPLY
PLATE
B1 CLUTCH STACK-UP
Figure 219
TRANSMISSION ASSEMBLY (CONT'D)
Continued on Page 123
38. Install B1 clutch plates beginning with a friction
plate and alternating with steel plates, as shown
in Figure 219, until you have the proper amount
installed as quantity may vary.
Note: All friction plates should be soaked in
proper fluid for 30 minutes before installing.
39. Install B1 apply plate, as shown in Figure 219,
with the "rounded" edge facing down toward the
last friction, as shown in Figure 218.
40. Install the B1 "bellville" style cushion plate in
the direction shown in Figure 219.
122
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Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
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