Volkswagen 01M Transmission. Manual — part 86
Installing
Installation is in reverse order of removal. Note the
following:
- Moisten O-rings with ATF.
- Remove plugs and insert ATF lines into transmission up
to limit stop.
- Fasten bolt
- Fasten bolt for ATF line retainer on transmission.
- Fasten bolt for ATF line retainer on right of engine.
- Remove plugs and fasten ATF lines at ATF cooler and
thermostat.
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ATF lines and ATF cooler
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- Install condenser - 1 - and ATF cooler - 2 - .
- Install clamps - arrow - .
- Remove plugs, insert ATF lines completely into
thermostat - 2 - and fasten bolt - 1 - .
- Automatic transmission fluid (ATF) level, checking and
topping off
37-4, ATF level, checking
.
- Check connections of ATF lines for leaks while checking
ATF level.
- Install lock carrier
.
Repair Manual, Body Exterior, Repair Group 50,
- Install front bumper
.
Repair Manual, Body Exterior, Repair Group 63,
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ATF lines and ATF cooler
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- Install noise insulation under engine
.
Repair Manual, Body Exterior, Repair Group 50,
ATF lines and ATF cooler, cleaning
If the ATF is dirty or a replacement transmission is being
installed, blow through the ATF cooler and ATF lines with
compressed air (max. 10 bar).
Warning!
Wear eye protection.
- Thoroughly clean area surrounding connections at ATF
line/transmission, ATF line/thermostat and ATF line/ATF
cooler.
- Remove bolt - 1 - and remove ATF lines from thermostat
- 2 - .
- Remove front ATF lines to ATF cooler at thermostat - 2 -
. For this, counterhold at thermostat.
- Remove and empty ATF cooler
37-5, ATF lines and
ATF cooler, removing and installing
.
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- Remove ATF lines from transmission.
- Place a hose on an ATF line for transmission/thermostat
and secure it with a hose clamp. Place the other end of the
hose into an appropriate container.
- Blow through ATF line with compressed air.
- Change hose over to other ATF line and repeat
sequence.
- Moisten O-rings with ATF.
- ATF lines and ATF cooler, installing
37-5, ATF lines
and ATF cooler, removing and installing
.
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