Volkswagen 01M Transmission. Manual — part 92

- Remove cap nut - 4 - .

- Remove cover - 3 - from selector shaft.

- Carefully bend back hooks of lock washer - 1 - using a
screwdriver.

If one hook breaks off, the washer must be replaced.

- Remove nut - 2 - and lock washer - 1 - from selector
shaft.

- Disconnect connector from Multi-Function Transmission
Range (TR) Switch F125 .

- Remove bolts - arrows B - and remove multi-function
transmission range switch - arrow A - from selector
shaft.

Installing and adjusting

- Move selector shaft lever to position "N" on
transmission.

- Connect Multi-Function Transmission Range (TR) Switch
F125 to shift rod.

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Multi-Function Transmission Range (TR) Switch F125 , removing, installing and adjus...

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- Fasten bolts - arrows B - hand tight for multi-function
transmission range (TR) switch F125 .

- Place setting gauge T10173 onto selector shaft.

- Unhook selector lever cable.

- Turn multi-function transmission range (TR) switch - A -
so far until tab on connector - arrow 1 - engages the
groove of setting gauge T10173 .

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Multi-Function Transmission Range (TR) Switch F125 , removing, installing and adjus...

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- Fasten bolts - arrows - for multi-function transmission
range (TR) switch F125 to 6 Nm.

- Remove setting gauge T10173 from selector shaft.

- Hook selector lever cable in.

Further installation is in reverse order of removal.

- Check adjustment of selector lever cable

37-2,

Selector lever cable, checking and adjusting

.

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Multi-Function Transmission Range (TR) Switch F125 , removing, installing and adjus...

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INDEX

A U D I , J E T TA , PA S S AT,

0 9 G / 0 9 M

Copyright © ATSG 2010

AUTOMATIC

TRANSMISSION

SERVICE

GROUP

18635 S.W. 107 AVENUE

CUTLER BAY, FLORIDA 33157

(305) 670-4161

3
4
5
6
8
9

10

11

13
14
16
18
19
20
22
24
25
27
28
30
31
32
37
38
39
40
42

62
63
65
69
72
76
80
84
87
88
89

100
102
102
109

110

121
122
124
124

GENERAL DESCRIPTION AND VEHICLE APPLICATION CHART . . . . . . . . .
COMPONENT APPLICATION CHART . . . . . . . . . . . . . . . . . . . . . .
IDENTIFICATION TAG LOCATION AND INFORMATION . . . . . . . . . . . . ...
SPEED SENSOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . ..
PRESSURE SWITCH AND FLUID TEMPERATURE SENSOR INFORMATION . . . . .
SOLENOID LOCATIONS AND IDENTIFICATION . . . . . . . . . . . . . . . . .
INDIVIDUAL SOLENOID FUNCTION AND FAILURE RESULT . . . . . . . . . . ..
SOLENOID OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOLENOID APPLICATION CHART . . . . . . . . . . . . . . . . . . . . . . ..
PASS-THRU CASE CONNECTORS AND WIRE HARNESS' . . . . . . . . . . . . ..
CASE CONNECTOR TERMINAL IDENTIFICATION . . . . . . . . . . . . . . . .
CASE CONNECTOR INTERNAL COMPONENT RESISTANCE CHARTS . . . . . . ...
TCM CONNECTOR INTERNAL COMPONENT RESISTANCE CHARTS . . . . . . . .
TRANSAXLE RANGE SWITCH OPERATION AND DIAGNOSIS . . . . . . . . . . ..
STANDARD AND TIPTRONIC SHIFT QUADRANTS . . . . . . . . . . . . . . . .
TYPICAL WIRE SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE DESCRIPTION . . . . . . . . . . . . . . . . .
TORQUE CONVERTER CLUTCH OPERATION . . . . . . . . . . . . . . . . . ..
PRESSURE TAP LOCATIONS AND IDENTIFICATION . . . . . . . . . . . . . . .
PRESSURE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . ..
TRANSAXLE OIL COOLER INFORMATION . . . . . . . . . . . . . . . . . . ...
OIL PASSAGE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . .
CHECK FLUID LEVEL AND FLUID REQUIREMENTS . . . . . . . . . . . . . .
OIL PAN "STAND-PIPE" DIFFERENCES . . . . . . . . . . . . . . . . . . . ...
OIL PAN AND OIL PAN GASKET DIFFERENCES . . . . . . . . . . . . . . . . .
OIL FILTER DIFFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSAXLE DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT REBUILD
CONVERTER COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
TRANSAXLE CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
K3 CLUTCH HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . ..
K1 CLUTCH HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . ..
K2 CLUTCH HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . ..
REAR PLANETARY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
FRONT PLANETARY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . ..
CENTER SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER DRIVEN GEAR AND FINAL DRIVE ASSEMBLY . . . . . . . . . ...
VALVE BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . ...
TRANSAXLE FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . ..
B2 CLUTCH CLEARANCE MEASUREMENT . . . . . . . . . . . . . . . . . . ..
F1 ROLLER CLUTCH FREEWHEEL DIRECTION . . . . . . . . . . . . . . . . .
B1 CLUTCH CLEARANCE MEASUREMENT . . . . . . . . . . . . . . . . . . ..
TRANSAXLE END-PLAY MEASUREMENT . . . . . . . . . . . . . . . . . . . .
CONVERTER INSTALLED MEASUREMENT . . . . . . . . . . . . . . . . . . .
THRUST WASHER AND BEARING IDENTIFICATION . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . ..
"UPDATED" TRANSAXLE CODE INFORMATION . . . . . . . . . . . . . . . .

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