Volkswagen Jetta / Jetta Hybrid. Manual — part 31
Rear door
1.1
Tools
Special tools and workshop
equipment required
♦ Door alignment tool -3320-
♦ Universal joint for 3320
-3320/1-
♦ Bit for 3320 -3320/2-
♦ Bit for 3320 -3320/3-
♦ Torque wrench -V.A.G
1331-
♦ Socket -3410-
♦ Setting gauge -3371-
♦ Removal wedge -3409-
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
1. Rear door
121
Note
♦
The right side is shown. The left side is similar.
♦
The hinge bolts must always be renewed after they have been loosened.
1 - Door
❑ Removing and installing
⇒ page 123
❑ Adjusting
⇒ page 126
2 - Bolt
❑ Always renew; it is per‐
missible to loosen them
once in order to align
door.
❑ Specified torque: 40 Nm
3 - Door hinge
❑ Hinge is split.
❑ Upper part is secured to
hinge lower part with
bolt -4-.
4 - Bolt
❑ Connects upper part of
hinge -3- to bottom part
of hinge -7-
❑ Specified torque: 23 Nm
5 - Cover
❑ Fit onto bolt -4-.
6 - Bolt
❑ Always renew; it is per‐
missible to loosen them
once in order to align
door.
❑ Specified torque: 40 Nm
❑ Installed from inside ve‐
hicle.
❑ For removal and instal‐
lation, B-pillar lower trim
must be removed ⇒
General body repairs, interior; Rep. gr. 70 ; Pillar and side panel trims .
❑ If the B-pillar has been replaced, other specified torques must be observed
⇒ page 125
7 - Door hinge
❑ Hinge is split.
❑ Lower part is secured to hinge upper part with bolt -4-.
8 - Bolt
❑ Always renew; it is permissible to loosen them once in order to align door.
❑ Specified torque: 40 Nm
❑ If the B-pillar has been replaced, other specified torques must be observed
⇒ page 125
9 - Bolt
❑ Specified torque: 30 Nm
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
122
⇒ page 132
11 - Bolt
❑ Qty. 2.
❑ Specified torque: 9 Nm
1.3
Removing and installing door
Note
The removal and installation sequence is only for the right door.
The removal and installation of the left door is similar.
1.3.1
Removing
Carry out following work:
– Release bellows -2- by pressing catch -arrow a- and pull off B-
pillar.
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
1. Rear door
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– Remove caps -8- from bolts -7-.
– Loosen bolts -7- at hinges -arrow d-.
– Unscrew bolt -5- for door retaining strap -6-.
– Push door retaining strap -6- inwards -arrow c-.
– Lift door -1- upwards -arrow e- out of hinges -9-.
1.3.2
Installing
Carry out following work:
Install in reverse order of removal.
Specified torque for bolt -5-: 30 Nm.
Specified torque for bolts -7-: 23 Nm.
– Adjusting door
⇒ page 126
– Observe rear door gaps ⇒ Body Repairs; Rep. gr. 00 ; Body
panel gaps/shut lines; Body - middle .
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
124
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