Volkswagen Jetta Hybrid (2013 year). Manual — part 23
at an angle.
♦ Before starting the bolts -arrows-, gearbox bracket -1- and
support arm of gearbox mounting must be perfectly
aligned parallel to each other. If necessary slightly raise
gearbox at rear using a trolley jack or gearbox jack.
♦ Do not remove support bracket -10 - 222 A- until the bolts
securing the assembly mounting have been tightened to
specified torque.
– Pull gearbox upwards using spindle of engine support bracket
until the gearbox bracket makes contact with support arm of
gearbox mounting.
Assembly mountings; Checking adjustment of assembly
mountings .
– Remove support bracket -10 - 222 A- from engine.
Install power and control electronics for electric drive -JX1- ⇒
electronics for electric drive -JX1- .
– Re-energise high-voltage system and carry out documenta‐
tion ⇒ Electrical system, hybrid vehicles; Rep. gr. 93 ; Re-
energising high-voltage system .
Specified torques
♦
⇒ “5.1 Assembly overview - assembly mountings”, page 78
Jetta Hybrid 2013 ➤
5. Assembly mountings
85
⇒ “6.1 Draining and filling gearbox oil”, page 86
6.1
Draining and filling gearbox oil
Special tools and workshop equipment required
♦ Used oil collection and extraction unit -V.A.G 1782-
♦ Adapter for filling oil -VAS 6262 A- with -VAS 6262/4-
♦ In the case of some oil bottles, the adapter -VAS 6262/6- must
be used as well.
♦ Breather pipe of adapter for oil filling -VAS 6262 A- may need
to be shortened
⇒ page 87
.
♦ Bottle of gearbox oil for 7-speed dual clutch gearbox 0CW; For
part number refer to ⇒ Electronic parts catalogue “ETKA” .
Jetta Hybrid 2013 ➤
86
-VAS 6262 A- does not contact the bottom of some oil bottles, the
pipe must be shortened to the length -a-.
• Dimension -a- = 210 mm
Note
The dimension -a- is measured from the shaft (green area in the
magnifying glass) of the adapter for oil filling -VAS 6262 A- .
If dimension -a- is greater than 210 mm:
– Mark dimension -a- on the breather pipe and shorten pipe, e.g.
with pipe cutter -VAS 6056/2- .
– Clean adapter for filling oil -VAS 6262 A- .
Procedure
Note
♦
Observe
⇒ “4 Repair instructions”, page 10
.
♦
The gearbox is filled for life.
♦
The oil level in the gearbox cannot be checked.
♦
In the event of leaks on the gearbox the cause for the leak
must be located and rectified.
♦
After this, the gearbox oil must be drained off completely and
gearbox filled with new oil.
• Engine is not running.
– Move selector lever to “P” position.
– Remove noise insulation beneath engine/gearbox ⇒ General
body repairs, exterior; Rep. gr. 66 ; Noise insulation .
– Position used oil collection and extraction unit -V.A.G 1782-
under gearbox.
– Unscrew oil drain plug of gearbox.
– Allow oil to drain off, then screw in oil drain plug firmly again.
Jetta Hybrid 2013 ➤
6. Gearbox oil
87
– Disconnect air hoses -1- and -2- from air damper -3-. To do
this, press retaining ring -arrow- together on both sides and
pull hoses off.
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