Volkswagen Jetta Hybrid (2013 year). Manual — part 22
pull hoses off.
– Pull air damper -1- upwards out of rubber bushes -arrows-.
Continuation for all vehicles
WARNING
You can suffer an electric shock.
An electric shock can be fatal.
Observe general warning instructions for work on the high-
93 ; General warning instructions for work on the high-voltage
system .
♦ The system must first be de-energised by a high-voltage
technician before any work is done on the high-voltage
system and before any repair work is done on the body.
♦ All work on vehicles with a high-voltage system must only
be carried out by electrically instructed persons. The work
must be supervised by a high-voltage technician.
WARNING
High voltage on high-voltage system of hybrid vehicle. Danger
of electric shock! Following procedure also requires work on
high-voltage system. De-energise high-voltage system now ⇒
high-voltage system .
– Remove power and control electronics for electric drive -JX1-
control electronics for electric drive -JX1- .
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5. Assembly mountings
81
High-voltage cables; Removing and installing high-voltage
wiring harness for hybrid battery -PX1- .
– Unscrew bolts -arrows- for lock carrier bracket on left and right.
– Unscrew lower mounts from adapter -10 - 222 A /28- and re‐
place with adapters -10 - 222 A /28-2- .
– Unscrew bolts -arrows- for attaching engine support on lock
carrier from adapter -10-222 A /28-2- .
• Use bolts from adapters -10-222 A /28-2- to attach adapters
-10 - 222 A /28- . Do not use securing bolts for brackets, be‐
cause they are too short.
– Fit adapter -10 - 222 A /28- and tighten the bolts -arrows-.
• Specified torque of bolts -arrows-: 8 Nm.
Caution
A 2nd mechanic is needed to place support bracket on the ve‐
hicle in order to prevent the support bracket from tipping.
Jetta Hybrid 2013 ➤
82
support bracket -10 - 222 A- .
• Securing bolts securing rotary joints -T40091/3- -item 2- to
engine support bracket -10-222 A- must face in direction of
travel.
– Place engine support bracket -10-222 A- on suspension strut
turrets and, with the aid of a 2nd mechanic, prevent it from
tipping.
– -T40091/1- Push -item 5- on left and right from front through
adapter -10-222 A /28- -item 6- and fit rotary joints -T40093/4-
-item 4- on each side.
– Push hook rail -T40091/2- -item 8- with supports -T40093/5-
-item 7- in rotary joints -T40093/4- -item 4-.
1 - Adapter -10 - 222 A /31-2-
2 - Rotary joint -T40091/3-
3 - Adapter -10 - 222 A /31-1-
4 - Rotary joint -T40093/4-
5 - Square tube -T40091/1-
6 - Adapter -10 - 222 A /28- with -10-222 A /28-2-
7 - Mounting -T40093/5-
8 - Hook rail -T40091/2-
9 - Spindle -10 - 222 A /11-
– Insert locking pin in hole rail -T40091/2- -item 8- and secure
with split pins.
– Tighten all threaded connections of support bracket by hand.
When doing this, adjust support bracket via adapters -10 - 222
A /28- so it is parallel in height.
– Take up weight of engine/gearbox assembly on spindles -10
- 222 A /11- -item 9-, do not lift.
– Remove earth strap from centre hex stud
⇒ page 84
secur‐
ing gearbox bracket on gearbox.
Jetta Hybrid 2013 ➤
5. Assembly mountings
83
– Then lower engine and gearbox slightly using the spindles of
engine support bracket -10 - 222 A- .
• At most, 4 turns are sufficient to remove the gearbox console.
• Do not lower further. For lowering the assembly further the
pendulum support has to be removed first.
– Unscrew bolts -arrows A- and -arrows B-. Remove gearbox
bracket -1-.
Note
An earth strap is attached to the centre hex stud -arrows B-
.
Installing gearbox bracket
Install in reverse order of removal, observing the following:
Note
Always renew bolts that are tightened with specified tightening
angle.
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