Volkswagen Jetta Hybrid (2013 year). Manual — part 20
Special tools and workshop equipment required
♦ Hook -10 - 222 A /2-
♦ Shackle -10 - 222 A /12-
♦ Workshop hoist -VAS 6100-
Jetta Hybrid 2013 ➤
3. Transporting gearbox
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Risk of damage to gearbox.
Before repairs, the breather of the mechatronic unit for dual
clutch gearbox -J743- (-arrow A-) and the gearbox breather
(-arrow B-) must be sealed so that no oil can escape.
♦ It is not possible to check the fill level of the hydraulic fluid
section of the mechatronic unit for dual clutch gearbox -
J743- . Before repairs, the breather of the mechatronic unit
for dual clutch gearbox -J743- must be sealed so that no
oil can escape.
♦ If any oil escapes from the hydraulic fluid section of the
mechatronic unit for dual clutch gearbox -J743- , the oil
must not be filled back into the mechatronic unit!
♦ If hydraulic fluid has escaped, it must be replenished
through the breather connection of the mechatronic unit ,
if necessary. For allocation of the sealing plugs, hydraulic
fluid and filling equipment refer to ⇒ Electronic parts cata‐
logue “ETKA” . If possible, replenish the hydraulic fluid
after the gearbox has been installed. After the hydraulic
fluid has been replenished, dispose of the remaining hy‐
draulic fluid and the sealing plugs.
♦ If oil escapes from the gearbox oil section, it can only be
rectified by changing the gearbox oil. It is not possible to
check the fill level.
♦ If the level of oil/fluid is too high or too low in either of the
parts, the function of the gearbox will be impaired.
– Pull off both breather caps -arrow A- and -arrow B-.
Note
♦
The breather cap -arrow A- on the mechatronic unit is de‐
stroyed during removal and must be renewed.
♦
As an alternative to the engine bung set -VAS 6122- the seal‐
ing cap -02M 409 120- can be used to seal the gearbox. The
mechatronic unit can be sealed using sealing cap -0AM 325
120 A- as an alternative. Order sealing plugs via the ⇒ Elec‐
tronic parts catalogue “ETKA” .
– Seal gearbox breather and breather of mechatronic unit for
dual clutch gearbox -J743- with clean sealing plugs so that no
oil can escape.
Jetta Hybrid 2013 ➤
74
gearbox has been installed ⇒ Electronic parts catalogue “ET‐
KA” .
Note
Breather -2- and breather cap -1- form one replacement part and
are fitted together onto breather connection -3-.
• Once the gearbox has been installed in the vehicle, the sealing
plugs must be removed and the breather caps reinstalled, or
new ones must be fitted if necessary.
Transporting gearbox
Requirement:
• Gearbox is oil-tight
⇒ page 74
.
Jetta Hybrid 2013 ➤
3. Transporting gearbox
75
Special tools and workshop
equipment required
♦ Support plate -VW 309-
♦ Gearbox support -VW 353-
♦ Lifting tackle -2024 A-
♦ Eye bolt -3368-
♦ Engine and gearbox sup‐
port -VAS 6095-
♦ Workshop hoist -VAS
6100-
Secure gearbox on gearbox support -VW 353- .
Requirement:
• Gearbox is oil-tight
⇒ page 74
.
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