SsangYong Korando II (1996-2006 year). Manual — part 69
1G1 -- 6 M162 ENGINE INTAKE & EXHAUST
DAEWOO MY_2000
Removal & Installation Procedure
1. Remove the clamp (1) and disconnect the HFM sen-
sor.
2. Remove the nut (3) (arrow).
3. Remove the clamp (4).
4. Remove the intake air duct (5) carefully.
Installation Notice
Exactly seat the pin of intake air duct onto the crank-
case ventilation rubber mount.
5. Installation should follow the removal procedure in
the reverse order.
M162 ENGINE INTAKE & EXHAUST 1G1 -- 7
DAEWOO MY_2000
INTAKE MANIFOLD
Preceding Work: Removal of fuel rail
Removal of battery
Removal of canister
1 Bolt (M6 X 40, 4 pieces)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
2 Softcap
3 Resonance Flap
4 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Upper Intake Manifold
6 Bolt (M8 x 50, 9 pieces)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
7 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Blow--by Hose
9 Blow--by Hose
10 Clamp
11 Blow--by Nipple
12 Inlet Air Housing
13 Bolt (M6 x 40, 4 pieces)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
14 Throttle Body -- Electric
15 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . .
16 Lower Intake Manifold
17 Bolt (M8 x 40, 4 pieces)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
18 Nipple
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 Seal Ring
20 Connection House
21 Clamp
22 Noise Damper Assembly
23 Tapping Screw
1G1 -- 8 M162 ENGINE INTAKE & EXHAUST
DAEWOO MY_2000
Removal & Installation Procedure
D
Upper Intake Manifold
1. Disconnect the vacuum hose (8,9).
2. Loosen the clip (22).
3. Disconnect the resonance flap connector.
4. Remove the upper intake manifold (5) after unscrew-
ing the bolt (6).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Notice: Check the gasket and replace it if necessary.
5. Installation should follow the removal procedure in
the reverse order.
D
Lower Intake Manifold
Preceding work : removal of upper intake manifold
1. Remove the hose of brake booster vacuum line and
idle speed connector.
2. Disconnect the hot water inlet pipe from the bottom of
lower intake manifold.
3. Unscrew the bolt (17) and remove the lower intake
manifold (16).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
4. Start the engine and check for leaks at each connec-
tion part.
M162 ENGINE INTAKE & EXHAUST 1G1 -- 9
DAEWOO MY_2000
RESONANCE FLAP
1 Soft Cap (2)
2 Bolt (M6 x 25, 4 pieces)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
3 O--ring
4 Vacuum Hose
5 Resonance Flap
6 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal & Installation Procedure
1. Remove the 2 soft caps (1).
2. Remove the upper resonance flap coupling after re-
moving 4 bolts (2).
Notice: Connect carefully the vacuum hose (4) for
installation.
3. Check the O--ring (3) and replace it if necessary.
4. Remove the lower resonance flap (5).
5. Replace the gasket (6).
6. Installation should follow the removal procedure in
the reverse order.
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