SsangYong Korando II (1996-2006 year). Manual — part 32
1B1 -- 100 M162 ENGINE MECHANICAL
DAEWOO MY_2000
1 Plug
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Main Oil Gallery
3 Screw Plug
Tools Required
102 589 12 15 00 Drift
Sealing Procedure
1. Enlarge the end of main oil gallery (4) to be diameter
of 16mm, depth of 15mm.
2. Using an M16 x 1.5 thread (tap), make the thread at
the end of main oil gallery (4).
3. Throughly clean the oil gallery with compressed air
and tighten the screw plug (M16 x 1.5) after applying
sealing bond on it.
4. Apply Loctite 270 on new plug and tighten to the hole
until the drift is stopped after inserting new plug into
the drift.
M162 ENGINE MECHANICAL 1B1 -- 101
DAEWOO MY_2000
OIL GALLERY IN CYLINDER HEAD
Preceding Work: Removal of cylinder head
Removal of camshaft
Removal of tappet
1 Screw Plug
15 NSm (11 lb-ft)
. . . . . . . . . . . . . . . .
2 Seal
3 Steel Ball (φ8mm)
1B1 -- 102 M162 ENGINE MECHANICAL
DAEWOO MY_2000
Cleaning Procedure
1. Remove the screw plug (1) and the seal (2).
Installation Notice
Tightening Torque
15 NSm (11 lb-ft)
Replace the seal with new one.
2. Clean the oil gallery using the compressed air.
Sealing Procedure
1. Remove the screw plug (1) and the seal.
Installation Notice
Tightening Torque
15 NSm (11 lb-ft)
2. Remove the steel ball from the oil gallery (4), (5), (6)
and (7) using the round bar (12, φ6 x 700 mm).
3. Remove the plug (8) using the screw driver.
M162 ENGINE MECHANICAL 1B1 -- 103
DAEWOO MY_2000
4. Enlarge the oil gallery at the rear of the cylinder
head to be diameter 9mm, depth 8mm.
5. Tap in the steel ball (3) from the side to the oil gallery
using the punch (13).
6. Pull out the steel ball (3) using the round bar (12).
7. Enlarge the oil gallery to be diameter 9mm, depth
8mm.
8. Make a screw hole at the oil gallery using M10 x 1
thread.
9. All the oil gallery should be cleaned with the com-
pressed air.
10. Apply the Loctite 270 to new plug and press in using
a suitable drift (arrow).
11. Tighten the screw plug with the seal (arrow).
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