SsangYong Korando II (1996-2006 year). Manual — part 34
1B1 -- 108 M162 ENGINE MECHANICAL
DAEWOO MY_2000
CRANKCASE MATING SURFACE
Service Data Standard
Height of The Crankcase ‘H’ (When new)
282.25 -- 282.35mm
Minimum Height After Milling
281.95mm
Flatness
Crankcase Upper Mating Surface
0.03mm
Crankcase Lower Mating Surface
0.04mm
Permissible Deviation of Parallelism of The
U
t L
M ti
S f
Axial Direction
0.1mm
Upper to Lower Mating Surface
Transverse Direction
0.05mm
Peak--to--valley Height
Crankcase Upper Mating Surface
0.005 -- 0.020mm
y
g
Crankcase Lower Mating Surface
0.025mm
M162 ENGINE MECHANICAL 1B1 -- 109
DAEWOO MY_2000
Chamfering Procedure
1. Chamfer angle : 60°
2. Polish the lower chamfered area evenly with a grinder
after finishing the chamfering with a suitable tool
(e.g., hand milling cutter).
1B1 -- 110 M162 ENGINE MECHANICAL
DAEWOO MY_2000
CYLINDER HEAD MATING SURFACE
Preceding Work: Removal of valves
Service Data Standard
Overall Height of Cylinder Head
135.9 -- 136.0 mm
Minimum Height After Machining
135.5 mm
Flatness
Axial Direction
0.08 mm
Transverse Direction
0.0 mm
Distance ‘T’
(B t
C
h ft B
i
Standard Size
Intake
24.21 -- 24.75 mm
(Between Camshaft Bearing
and Valve Stem)
Exhaust
22.21 -- 22.75 mm
and Valve Stem)
Repair Size
Intake
23.96 -- 24.51 mm
p
Exhaust
21.96 -- 22.51 mm
Notice: Do not exceed 0.4mm for the milling of the mating surface of crankcase and cylinder head.
DAEWOO MY_2000
SECTION 1D1
M162 ENGINE COOLING
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other-
wise noted.
TABLE OF CONTENTS
Specifications
1D1--2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications
1D1--2
. . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications
1D1--2
. . . . . . . . . .
Special Tools
1D1--3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table
1D1--3
. . . . . . . . . . . . . . . . . . . . . . .
Diagnosis
1D1--4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Leakage Test
1D1--4
. . . . . . . . . . . . . . . . . . . . .
Maintenance and Repair
1D1--5
. . . . . . . . . . . . . . . . . . .
On--Vehicle Service
1D1--5
. . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Drain and Fill Up
1D1--5
. . . . . . . . . . . . . . . . . .
Coolant Connection Fitting
1D1--7
. . . . . . . . . . . . . . . . .
Water Pump
1D1--8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat
1D1--10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Cooler Pipe Line
1D1--11
. . . . . . . . . . . . . . . . . . . . .
Cooling Fan and Viscous Clutch
1D1--12
. . . . . . . . . . .
Cooling Fan Shroud
1D1--14
. . . . . . . . . . . . . . . . . . . . .
Radiator
1D1--15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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