SsangYong Korando II (1996-2006 year). Manual — part 24
M162 ENGINE MECHANICAL 1B1 -- 67
DAEWOO MY_2000
CHAIN TENSIONER
1 Screw Plug
40 NSm (30 lb-ft)
. . . . . . . . . . . . . . . .
2 Seal
3 Filler Pin
4 Compression Spring
5 Snap Ring
6 Thrust Pin
7 Chain Tensioner Housing
72--88 NSm (53--65 lb-ft)
. . . . . . . . . . . . . . . . . . . .
8 Seal
Removal Procedure
1. Position the No.1 cylinder to TDC (OT).
Notice: Remove the oil filler cap at adjustment position,
and check whether the intake camshaft cam’s lobe (ar-
row) stays in the upper side.
2. Cover the generator with a clean cloth.
3. Release the tension by unscrewing the screw plug
once.
Notice: In case that the tension is reduced by unscrew-
ing the screw plug, reinstall after completely removing
the chain tensioner. If the chain tensioner is tightened
again without completely reducing its tension, then the
detent spring doesn’t return to the original position and
the tension gets exceeded.
1B1 -- 68 M162 ENGINE MECHANICAL
DAEWOO MY_2000
4. Carefully unscrew the screw plug (1), and remove the
seal (2).
Notice
D
For the removal of screw plug, be careful that it can
be jumped out due to the force of compression
spring.
D
Remove the screw plug only when the seal and com-
pression spring are damaged.
5. Carefully remove the filler pin (3), compression spring
(4), snap ring (5), and the thrust pin (6).
6. Remove the chain tensioner housing (7) and the seal
(8).
Installation Procedure
1. Connect the thrust pin (6) and the snap ring (5) to the
chain tensioner housing (7).
Notice: When connecting the thrust pin, push in the
thrust pin far enough so that it doesn’t protrude at the
chain tensioner housing.
2. Install the chain tensioner housing (7), thrust pin (6),
snap ring (5), and the seal (8).
Installation Notice
Tightening Torque
72 -- 88 NSm (53 -- 65 lb-ft)
3. Insert the compression spring (4) with the filler pin (3)
into chain tensioner housing.
M162 ENGINE MECHANICAL 1B1 -- 69
DAEWOO MY_2000
4. Lightly apply the grease to the seal (2) and install the
screw plug (1).
Installation Notice
Tightening Torque
40 NSm (30 lb-ft)
5. Check for leaks by operating the engine.
Sectional View
1 Screw Plug
2 Ball (Nonreturn Valve)
3 Compression Spring
4 Ball Guide
5 Seal (Aluminum)
6 Filler Pin
7 Compression Spring
8 Snap Ring
9 Thrust Pin
10 Ball (Nonreturn Valve)
11 Compression Spring
12 Thrust Piece
13 Chain Tensioner Housing
14 Seal
15 Timing Gear Case Cover
16 Cylinder Head
17 Bolt / Washer
18 Tensioning Rail
19 Cylinder Head Gasket
20 Timing Chain
21 Tensioning Rail Base (Sliding Surface)
A Oil Supply Hole
B Chain Tensioner Oil Storage Hole
1B1 -- 70 M162 ENGINE MECHANICAL
DAEWOO MY_2000
TIMING CHAIN
Preceding Work: Removal of cylinder head cover
Removal of spark plug
1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge
5 Link
6 Center Plate
7 Outer Plate
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