SsangYong Korando II (1996-2006 year). Manual — part 25
M162 ENGINE MECHANICAL 1B1 -- 71
DAEWOO MY_2000
Tools Required
000 589 58 43 00 Chain Assembly
DW110--120 Holding Pin
Replacement Procedure
1. Position the No.1 cylinder to TDC (OT).
2. Insert the holding pin DW110--120 to the intake and
exhaust camshaft flange not to rotate camshaft.
3. Remove the chain tensioner.
4. Mount the wedges to both sides of the camshaft
sprocket as shown in the figure.
5. Cover the chain housing with a clean cloth, and grind
off the timing chain pin from the intake camshaft
sprocket with the grinder.
1B1 -- 72 M162 ENGINE MECHANICAL
DAEWOO MY_2000
6. Remove the outer plate (7) with the screw driver and
remove the link (5).
7. Connect the new timing chain (2) to the used timing
chain (3) with the link (5), center plate (6, thickness
1.6mm), and the outer plate (7).
8. Rotate the crankshaft in the direction if engine revo-
lution by pressing the new timing chain against the
exhaust camshaft sprocket to prevent it to be
tangled.
Notice: Be sure to remove the wedge before cranking
the engine.
9. Take out the used timing chain out from the chain
housing.
10. Connect both separators of the new timing chain
with the link (5) and the center plate (6).
11. Install the jaw (a) and the thrust piece (b) to the
chain assembly 000 589 58 43 00 as shown in the
figures.
M162 ENGINE MECHANICAL 1B1 -- 73
DAEWOO MY_2000
12. Place the outer plate (7, thickness 1.2mm) inside
the thrust piece (b).
13. Install the chain assembly 000 589 58 43 00 above
the link and tighten the spindle (c) until a block is felt.
14. Place the chain assembly 000 589 58 43 00.
15. Replace the thrust piece (b) as shown in the figure.
16. Install the chain assembly 000 589 58 43 00 to the
link pin and tighten the spindle (c).
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
1B1 -- 74 M162 ENGINE MECHANICAL
DAEWOO MY_2000
17. Rivet the link pin.
Check the condition and it again if necessary.
18. Install the chain tensioner.
Installation Notice
Tightening
Screw Plug
40 NSm
(30 lb-ft)
Tightening
Torque
Tensioner
Assembly
72 -- 88 NSm
(53 -- 65 lb-ft)
19. Check the camshaft timing position.
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