SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 17
1B-45
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
27.958 ~ 28.042
-
Connecting Rod
Bearing Jourmal
Width
Selection of Crankshaft Main Bearing
1. Crankcase Side
There are seven punching marks on the mating surface
to oil pan. This mark is correspondent to the bearing
distinguished by color. Select the relevant bearing
according to the punching mark when repaired.
2. Crankshaft Bearing Cap Side
Select the crankshaft main bearing according to the
marking letter on the crankshaft main journal when
repaired.
Color Dot Marking
Blue
Yellow
Red
White
Violet
Crankshaft Journal Diameter (mm)
57.960 ~ 57.965
57.955 ~ 57.960
57.950 ~ 57.955
57.945 ~ 57.950
57.940 ~ 57.945
Punching Mark
•
••
•••
Bearing Color Selected
Blue
Yellow
Red
Marking Letter
B
Y
R
W
V
Bearing Color Selected
Blue
Yellow
Red
White
Violet
Service Data
Unit: mm
Crankshaft
Bearing Journal
Diameter
Thrust Washer
Thickness
Crankshaft
Journal Width
at fit bearing
Connecting Rod
Bearing Journal
Diameter
Standard size
1st repair size
2nd repair size
3rd repair size
4th repair size
57.950 ~ 57.965
57.700 ~ 57.715
57.450 ~ 57.465
57.200 ~ 57.215
56.950 ~ 56.965
2.15 or 2.20
24.50 ~ 24.533
-
47.94 ~ 47.96
47.75
47.50
47.25
47.00
Crankshaft Standard
and Repair Size
2.25 or
2.35 or
2.40
1B-46
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Notice
• Make sure the crankshaft bearing cap properly
seated in place in the crankcase side. When perfectly
installed, the projected part (arrow) locates in the
left side (intake manifold side).
• Assemble so that the projected part of the cap and
crankcase face the same direction.
Removal & Installation Procedure
1. Unscrew the connecting rod bearing cap bolt and remove
the bearing cap.
Installation Notice
2. Unscrew the crankshaft bearing cap bolts and separate
the upper and lower bearing shells and thrust washers.
Installation Notice
•
Remove the bearing cap from front (pulley side) to rear.
•
Make sure that the upper and lower bearing shells do
not change each other and coat with engine oil.
•
The oil grooves (arrows) in the thrust washers must face
outward and insert the thrust bearing into the bearing
cap.
•
There are five kinds of thrust washers by thickness.
Select the proper washer when repaired.
3. Remove the crankshaft.
4. Installation should follow the removal procedure in the
reverse order.
5. After completion of the installation, check for the rotating
condition of the crankshaft.
•
Make sure that the upper and lower bearing shells do
not change each other.
•
Coat the bearing shell with engine oil.
•
Install the bearing cap according to the consecutive
number.
Part No. : 601 030 00 62 2.15 mm
Part No. : 601 030 01 62 2.20 mm
Part No. : 601 030 02 62 2.25 mm
Part No. : 601 030 03 62 2.30 mm
Part No. : 601 030 04 62 2.40 mm
1st step: 40 + 5 Nm
(30 + 3.7 lb-ft)
2nd step: 90° + 10°
Tightening torque
1st step: 50 ~ 60 Nm
(37 ~ 44 lb-ft)
2nd step: 90°
Tightening torque
1B-47
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Inspection
1. If the length ‘L’ of the crankshaft bearing cap bolt exceeds
63.8 mm, replace it.
2. Make sure the crankshaft bearing cap is properly seated
on the cylinder block (arrows).
3. Measure and record the inner diameter of the crankshaft
bearing.
Notice
• Measure at 2 points (1, 2).
• Measure ‘A’,‘B’and ‘C’ as shown. If average value
of ‘B’ and ‘C’is less than value ‘A’, then the average
value of ‘B’ and ‘C’ is actual average value. If average
value of ‘B’ and ‘C’ is more than value ‘A’, then the
value ‘A’ is actual average value.
4. Measure and record the diameter of the crankshaft
bearing journal.
Notice
• Record the mean value when measured at 3 points
(A, B, C).
• Measure the inner diameter of bearing and the
diameter of journal and if it is out of the standard
data, replace the bearing shell.
1B-48
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Service Data Standard
(Crankshaft Main Bearing Gap)
(Connecting Rod Bearing Gap)
Gap (mm)
Static condition: 0.015 ~ 0.039
Dynamic condition: 0.031 ~ 0.051
(Consider the expansion 0.011 ~ 0.016)
0.010 ~ 0.254
Static condition: 0.011 ~ 0.039
Dynamic condition: 0.031 ~ 0.051
(Consider the expansion 0.015 ~ 0.022)
0.010 ~ 0.254
Item
Main Bearing Journal
(NO. 1, 5, 7)
Main Bearing Journal
(NO. 3, 4, 6)
Measuring Position
Radial
Axial
Radial
Axial
Item
Connecting Rod Bearing
Measuring Position
Radial
Gap (mm)
0.030 ~ 0.050
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