SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 18
1B-49
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
CONNECTING ROD
Preceding Work: Removal of piston
1. Connecting rod bushing
2. Oil gallery
3. Balance weight
4. Connecting rod bolt (M9 x 52, 12 pieces)
. . . . . .. 1st step 40 + 5 Nm (30 + 3.7 lb-ft)
2nd step 90° + 10°
5. Fit sleeve
6. Upper connecting rod bearing
7. Lower connecting rod bearing
8. Bearing shell lug
9. Marking [Indication ( ) or numbers]
Service Data Standard
Distance (L) from the connecting rod bearing bore center to the bushing bore center
Width of the connecting rod (B) at bearing bore
Width of the connecting rod (b) at bushing bore
Basic bore at the bearing shell (D1)
Basic bore at the bushing (d1)
Bushing inner diameter (d)
Clearance between the piston pin and the bushing
Peak-to-valley height of connecting rod bushing on inside
Permissible twist of connecting rod bearing bore to connecting rod bushing bore
Permissible deviation of axial paralleism of connecting rod bearing bore to connecting rod
bushing core
Permissible deviation of connecting rod bearing bore from concentricity
Permissible difference of each connecting rod in weight
145 ± 0.05 mm
21.940 ~ 22.000 mm
21.940 ~ 22.000 mm
51.600 ~ 51.614 mm
24.500 ~ 24.571 mm
22.007 ~ 22.013 mm
0.007 ~ 0.018 mm
0.005 mm
0.15 mm
0.07 mm
0.01 mm
0.4 g
1B-50
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Inspection
1. Measure the basic bore of the connecting rod bearing.
Notice
If the basic bore exceeds the value of 51.614 mm,
replace the bearing or check the connecting rod.
2. Check connecting rod bolts.
3. Check the assembly mark (indication//or number: arrow)
of the connecting rods and the bearing cap when
installing.
Notice
• Make sure it doesn’t exceed over 4g with other
connecting rods when replacing the connecting
rods.
• Check if the connecting rod and the bearing cap
are accurately seated on the groove when replacing
the bearing.
Notice
If the length exceeds max. length, replace it.
Length when new (L)
Max. Length (L)
Tightening torque
51.7 ~ 52 mm
52.9 mm
1st step: 40 + 5 Nm
(30 + 3.7 lb-ft)
2nd step: 90° + 10°
1B-51
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
PISTON
Preceding Work: Removal of engine
Removal of cylinder head
Removal of oil pan
Removal of oil pump
Removal of baffle plate
1. Connecting rod bearing cap
2. Connecting rod
3. Connecting rod bearing cap bolt
(M9 x 52, 12 pieces)
. . . . . .. 1st step: 40 + 5 Nm (30 + 3.7 lb-ft)
2nd step: 90° + 10°
4. Piston
5. Snap ring
6. Piston pin
1B-54
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
PISTON RING
Preceding Work: Removal of piston
1. Piston compression ring
2. Piston compression ring
3. Piston oil ring
4. Coil spring and control ring
5. Hook spring
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