Isuzu Rodeo UE. Manual — part 527
CLUTCH
7C–31
Slave Cylinder
Disassembled View
206RS002
Legend
(1) Push Rod
(2) Boot
(3) Piston and Piston Cup
(4) Spring
(5) Cylinder Body
Disassembly
1. Disassemble boot (1), push rod (2), piston and piston
cup (3), and spring (4) from cylinder body (5).
Inspection and Repair
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.
Cylinder Body
1. Clean the cylinder body.
2. Check the fluid return port for restrictions and clean it
if necessary.
206RS003
7C–32
CLUTCH
Piston and Piston Cup
1. Visually inspect the disassembled piston and piston
cup for excessive wear and damage.
206RS004
Replace the inner parts with new parts if necessary.
2. Measure the clearance between slave cylinder wall
and piston.
206RS005
If the measured value exceeds the specified limit, the
slave cylinder assembly must be replaced.
Standard: 0.07 mm (0.0028 in)
Limit: 0.15 mm (0.0059 in)
Reassembly
To reassemble, follow the disassembly steps in the
reverse order, noting the following points:
Piston Assembly
1. Before installing the parts, apply a thin coat of rubber
grease.
2. Install cup in groove in piston with the lip turned to the
front of cylinder. Use care so as not to scratch the
cylinder.
206RS006
CLUTCH
7C–33
Main Data and Specifications
General Specifications
Engine
X22SE
6VD1
Type
Dry single plate type with diaphragm spring
Size
240 mm (9.45 in)
260 mm (10.24 in)
Pressure plate
Outside diameter
299 mm (11.77 in)
332 mm (13.07 in)
Clamping force
5488 N (1235 lb)
7208 N (1621 lb)
Spring finger height
37.5 – 39.5 mm (1.476 – 1.555 in)
49.9 – 51.9 mm (1.965 – 2.043 in)
Driven plate
Outside diameter
×
inside diameter
240
×
160 mm (9.45
×
6.30 in)
260
×
170 mm (10.24
×
6.70 in)
Thickness
Clutch disengaged
8.3 mm (0.327 in)
8.6 mm (0.339 in)
Clutch engaged
8.0 mm (0.315 in)
8.0 mm (0.315 in)
Total friction area
251
×
2 cm
@
(39
×
2 in
@
)
304
×
2 cm
@
(47
×
2 in
@
)
Clutch control type
Hydraulic
Clutch pedal free play
5 – 15 mm (0.20 – 0.59 in)
Clutch pedal stroke
165.5 –175.5 mm (6.52 – 6.91 in)
Clutch pedal height
178 – 188 mm (7.01 – 7.40 in)
Torque Specifications
X22SE, TREMEC T5R
208RX002
7C–34
CLUTCH
X22SE, MUA
E07RX007
6VD1, MUA
E07RW006
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