Isuzu KB P190. Manual — part 376

6A-144 ENGINE MECHANICAL (4JK1/4JJ1)

Special Tools

ILLUSTRATION

PART NO.

PART NAME

5-8840-0203-0

Oil filter wrench

ENGINE MECHANICAL (4JK1/4JJ1) 6A-145

Oil Filter Assembly and Oil Cooler

Components

RTW56AMF000401

Legend

1. Exhaust

Manifold

2. Generator

Bracket

3. Generator Adjustment Bracket

4. Water Bypass Pipe

5. Water Intake Pipe

6. Oil Filter Assembly and Oil Cooler

Removal

1. Remove the exhaust manifold.

Refer to removal procedure for "Turbocharger and

Exhaust Manifold" in this manual.

2. Remove the generator.

Refer to removal procedure for generator in this

manual.

3. Remove the adjustment bracket of generator.

4. Remove the bracket of generator.

5. Remove the water bypass pipe (1).

RTW56ASH008401

6A-146 ENGINE MECHANICAL (4JK1/4JJ1)

6. Remove the water intake pipe.

RTW56ASH012601

Legend

1. Water Intake Pipe

2. Bracket

3. Bracket

4. Bolt

7. Remove the oil cooler.

RTW66ASH009101

Disassembly

1. Remove the element mounting nut (1).

RTW56ASH012901

2. Remove the element (1).

3. Remove the gasket (2).

RTW56ASH013001

ENGINE MECHANICAL (4JK1/4JJ1) 6A-147

Reassembly

1. Install the gasket on the element.

2. Install the element.

3. Tighten the element fixing nut using the specified

torque.

Tightening torque: 25 N

⋅⋅⋅⋅m (2.5 kg⋅⋅⋅⋅m / 18 lb ft)

Installation

1. Install the oil filter and cooler.

• Install the O-ring on the oil filter and cooler,

apply grease.

• Apply the liquid gasket and mount within 5

minutes. Apply liquid gasket (ThreeBond TB-

1207C or equivalent) to the flange surface

groove (cylinder block). Bead diameter must

be between 2 and 3 mm (0.079 and 0.118 in).

Refer to the illustration for the offset position

(no more than 1 mm (0.004 in)).

RTW56ASH013101

Legend

1. Liquid

Gasket

2. O-ring

• Align the oil filter and cooler holes with the

cylinder block studs. Install the oil cooler to the

cylinder clock.