Isuzu KB P190. Manual — part 1441

10-6 CAB

REAR WINDOW ASSEMBLY

REMOVAL AND INSTALLATION

Removal Steps

1. Interior trim panels/Headlining

2. Rear defogger connector (W/Rear

defogger)

▲ 3. Rear window

Installation Steps

▲ 3. Rear window

2. Rear defogger connector (W/Rear

defogger)

1. Interior trim panels/Headlining

CAB 10-7

Important Operation - Removal

3. Rear Window
Remove the rear window, carefully following the steps listed
below :

1) Use a knife to cut through part of the adhesive caulking

material.

2) Secure one end of a piece of steel piano wire (0.02 inches

in diameter) to a piece of wood that can serve as a handle.

3) Use a pair of needle nose pliers to insert the other end of

the piano wire through the adhesive caulking material at the

edge of the rear window.

4) Secure the other end of the piano wire to another piece of

wood.

5) With the aid of an assistant, carefully move the piano wire

with a sawing motion to cut through the adhesive caulking

material around the entire circumference of the rear

window.

6) Lift the rear window from the body.

7) Clean any remaining adhesive caulking material from the

area of the body which holds the rear window.

8) Use a soft rag and unleaded gasoline to wipe off any

adhesive remaining on the rear window.

Important Operation - Installation

3. Rear Window

1) Clean the rear window bonding surface.

2) Use a soft rag and unleaded gasoline to wipe off any

adhesive remaining on the body.

3) Install the fastener tape to the body panel flange.

4) Apply primer

1

Sunster #435-98 or equivalent to the body

side bonding surface.

Apply primer Sunstar #435-40 or equivalent to the rear

window side bonding surface.

The primer should extend 23 mm (0.91 in.) from the end of

the rear window.

10-8 CAB

5) Apply the rear window sealing adhesive

2

.

If you are using an air gun, air pressure should be

maintained at 147 – 294 kPa.

After drying the primer completely, apply a sealing adhesive

(Sunstar #557 or equivalent) along the edge of the rear

window so that the sealing adhesive has a 20 mm (0.79 in.)

junction at left corner of the base of the rear window.

Note:

Open time (1 min. or more) should be set after application
of the primer.

Bonding shall be done within 5 minutes after the sealing
adhesive has been applied.

6) Insert the rear window supports into the panel and then

push the rear window against the panel to fix it in place.

Wipe away any adhesive that oozes out around the edges.

7) Check that the rear window does not leak water.

CAB 10-9

FRONT DOOR ASSEMBLY

REMOVAL AND INSTALLATION

This illustration is based on RHD model

Removal Steps

▲ 1. Door harness
▲ 2. Check arm screw
▲ 3. Lower hinge bolt

4. Upper hinge bolt

5. Door assembly

Installation Steps

5. Door assembly

4. Upper hinge bolt

▲ 3. Lower hinge bolt
▲ 2. Check arm screw

1. Door harness

RUW5A0SH002

101

Important Operations - Removal

1. Door Harness

Remove the harness bracket and disconnect the door

harness connectors.