Nissan Juke (2014 year). Service Repair Manual — part 261
AIR BREATHER HOSE
TM-321
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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AIR BREATHER HOSE
Removal and Installation
INFOID:0000000009752669
REMOVAL
1.
Remove air cleaner case. Refer to
EM-25, "Removal and Installation"
.
2.
Remove clip (A) from bracket.
3.
Remove air breather hose (1) from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never bend the air breather hose to prevent damage to the hose.
• Install air breather hose (1) to transaxle tube (A) all the way to
the curve of the tube.
• Install air breather hose to transaxle tube so that the paint
mark (B) is facing upward.
• Securely install the clip (A) to the bracket.
JSDIA2454ZZ
JSDIA2399ZZ
JSDIA2458ZZ
Revision: 2013 October
2014 JUKE
TM-322
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
CONTROL VALVE
Exploded View
INFOID:0000000009752670
COMPONENT PARTS LOCATION
Removal and Installation
INFOID:0000000009752671
REMOVAL
1.
Transaxle assembly
2.
Control valve
3.
Bracket
4.
O-ring
5.
Oil strainer assembly
6.
Magnet
7.
Drain plug gasket
8.
Drain plug
9.
Oil pan mounting bolt
10.
Oil pan
11.
Oil pan gasket
12.
Lock nut
13.
Washer
14. Manual plate
15.
Collar
16.
Lip seal
17. Snap ring
18.
Terminal cord assembly
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Apply CVT fluid
JSDIA2656GB
Revision: 2013 October
2014 JUKE
CONTROL VALVE
TM-323
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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1.
Disconnect battery cable from negative terminal. Refer to
.
2.
Remove drain plug from oil pan and then drain the CVT fluid.
3.
Remove drain plug gasket.
4.
Disconnect the CVT unit connector. Refer to
TM-145, "Removal and Installation Procedure for CVT Unit
5.
Remove the snap ring (1) from the CVT unit connector (A).
6.
Press the CVT unit connector (A) into the transaxle case.
CAUTION:
Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.
7.
Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8.
Remove the magnets from the oil pan.
9.
Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
10. Remove the collar (4) from the manual shaft (A).
CAUTION:
Never drop the collar.
11. Disconnect the control valve connectors (A) and (B).
JPDIA0654ZZ
JPDIA0720ZZ
: Vehicle front
JPDIA0655ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
Revision: 2013 October
2014 JUKE
TM-324
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
12. Remove the oil strainer assembly mounting bolts (A) and (B),
and then remove the oil strainer assembly (1).
13. Remove O-ring from oil strainer assembly.
14. Remove the bracket (1).
15. Remove the control valve mounting bolts (A) and (B), and then
remove the control valve from the transaxle case.
CAUTION:
Never drop the control valve, ratio control valve and manual
shaft.
16. Remove terminal cord assembly (1) from the transaxle case
inside.
17. Remove the lip seal (1) from the transaxle case.
: Vehicle front
JPDIA0657ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
JPDIA0659ZZ
JSDIA2634ZZ
: Vehicle front
JPDIA0661ZZ
Revision: 2013 October
2014 JUKE
CONTROL VALVE
TM-325
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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INSTALLATION
1.
Install the lip seal (1) to the transaxle case.
2.
Install terminal cord assembly (1) to the transaxle case.
CAUTION:
Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.
3.
Press in the ratio control valve (B) in the (
) direction, and then
fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.
4.
Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.
5.
Install the control valve to the transaxle case.
CAUTION:
• Never drop the linkage fixing pin. If it is dropped, repeat
the installation procedure from step 3.
• Never pinch the harness into between the control valve
and the transaxle case.
• Never drop the control valve, ratio control valve and man-
ual shaft.
: Vehicle front
JPDIA0661ZZ
JSDIA2634ZZ
JPDIA0663ZZ
Revision: 2013 October
2014 JUKE
TM-326
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
6.
Fix the control valve using the control valve mounting bolts (A)
and (B).
7.
Pull the linkage fixing pin out.
8.
Connect the control valve connectors (A) and (B).
CAUTION:
• Never pinch the harness into between the control valve
and the transaxle case.
• Securely insert the connector until it clicks and locks.
9.
Install the bracket (1).
10. Install O-ring to oil strainer assembly.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
11. Install the oil strainer assembly (1) using the oil strainer assem-
bly mounting bolts (A) and (B).
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Never drop the collar.
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
54
10
B
44
1
JPDIA0659ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
12
2
B
44
1
JPDIA0657ZZ
Revision: 2013 October
2014 JUKE
CONTROL VALVE
TM-327
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout (
) of the manual valve.
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to
and Installation Procedure for CVT Unit Connector"
.
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following proce-
dure.
1.
Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-
face and bolt mounting hole of oil pan and transaxle case.
• Never reuse oil pan gasket.
2.
Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.
3.
Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.
4.
Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Never reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
CAUTION:
• Use only Genuine CVT fluid. Never mix with other fluid.
• Using CVT fluid other than Genuine CVT fluid will deteriorate in driveability and CVT durability,
and may damage the CVT, which is not covered by the warranty.
• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to
22. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20
°
C (68
°
F), it takes about 10 minutes for the CVT fluid to warm up to 50
to80
°
C (122 to 176
°
F).
23. Check CVT fluid level and condition. Refer to
.
24. Connect battery cable to negative terminal. Refer to
: Vehicle front
JPDIA0962ZZ
CVT fluid
: Refer to
Fluid capacity
JPDIA0654ZZ
JPDIA0664ZZ
Revision: 2013 October
2014 JUKE
TM-328
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
Inspection and Adjustment
INFOID:0000000009752672
INSPECTION AFTER REMOVAL
Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.
INSPECTION AFTER INSTALLATION
Check the CVT fluid level and leakage. Refer to
ADJUSTMENT AFTER INSTALLATION
Perform “ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE OR TRANSAXLE ASSEMBLY”.
Refer to
Revision: 2013 October
2014 JUKE
PRIMARY SPEED SENSOR
TM-329
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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PRIMARY SPEED SENSOR
Exploded View
INFOID:0000000009752673
Removal and Installation
INFOID:0000000009752674
REMOVAL
1.
Remove the battery. Refer to
PG-99, "Removal and Installation"
2.
Remove ECM and bracket as a set.
3.
Remove primary speed sensor connector.
4.
Remove primary speed sensor.
5.
Remove O-ring from primary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection
INFOID:0000000009752675
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
O-ring
3.
Primary speed sensor
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Apply CVT fluid
SCIA7901J
Revision: 2013 October
2014 JUKE
TM-330
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
SECONDARY SPEED SENSOR
SECONDARY SPEED SENSOR
Exploded View
INFOID:0000000009752676
Removal and Installation
INFOID:0000000009752677
REMOVAL
1.
Remove air cleaner case. Refer to
EM-25, "Removal and Installation"
.
2.
Remove secondary speed sensor connector.
3.
Remove secondary speed sensor (1) and shims (2).
4.
Remove O-ring (3) from secondary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
• Install two pieces of shims.
Inspection
INFOID:0000000009752678
INSPECTION AFTER INSTALLATION
1.
Transaxle assembly
2.
Shim
3.
O-ring
4.
Secondary speed sensor
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Apply CVT fluid
JPDIA0352GB
JPDIA0353ZZ
Revision: 2013 October
2014 JUKE
SECONDARY SPEED SENSOR
TM-331
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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Check for CVT fluid leakage and CVT fluid level. Refer to
.
Revision: 2013 October
2014 JUKE
TM-332
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
DIFFERENTIAL SIDE OIL SEAL
DIFFERENTIAL SIDE OIL SEAL
2WD
2WD : Exploded View
INFOID:0000000009752679
2WD : Removal and Installation
INFOID:0000000009752680
REMOVAL
NOTE:
Cap or plug openings to prevent fluid from spilling.
1.
Remove the left/right front drive shaft. Refer to
FAX-20, "LEFT SIDE : Removal and Installation"
(left side),
FAX-22, "RIGHT SIDE : Removal and Installation"
2.
Use oil seal remover or a similar means and remove the differential side oil seal.
CAUTION:
When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse differential side oil seal.
• Apply Genuine CVT fluid to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).
1.
Transaxle assembly
2.
Differential side oil seal (Converter
housing side)
3.
Differential side oil seal (Transaxle
case side)
: Always replace after every disassembly.
: Apply CVT fluid
SCIA7594J
Revision: 2013 October
2014 JUKE
DIFFERENTIAL SIDE OIL SEAL
TM-333
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).
CAUTION:
Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.
NOTE:
The reference is the pull-in direction of the differential side oil seal.
Drift to be used:
2WD : Inspection
INFOID:0000000009752681
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
AWD
AWD : Exploded View
INFOID:0000000009752682
A
: Transaxle case side
B
: Converter housing side
JPDIA0520ZZ
Dimension “C”
:Height difference from case end surface is within 1.8
±
0.5 mm (0.071
±
0.020
in).
Dimension “D”
:Height difference from case end surface is within 2.2
±
0.5 mm (0.087
±
0.020
in).
Location
Commercial Service Tools
Transaxle case side
Commercial service tool with outer dia. 54 mm (2.13 in) and inner dia. 50 mm (1.97 in)
Converter housing side
1.
Transaxle assembly
2.
Differential side oil seal (Converter
housing side)
3.
Differential side oil seal (Transaxle
case side)
: Always replace after every disassembly.
: Genuine CVT fluid
SCIA7594J
Revision: 2013 October
2014 JUKE
TM-334
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
DIFFERENTIAL SIDE OIL SEAL
AWD : Removal and Installation
INFOID:0000000009752683
REMOVAL
NOTE:
Cap or plug openings to prevent fluid from spilling.
1.
Remove the left front drive shaft. Refer to
FAX-20, "LEFT SIDE : Removal and Installation"
.
2.
Remove the transfer assembly. Refer to
DLN-93, "Removal and Installation"
.
3.
Use oil seal remover or a similar means and remove the differential side oil seal.
CAUTION:
When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse differential side oil seal.
• Apply Genuine CVT fluid to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).
Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).
CAUTION:
Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.
NOTE:
The reference is the pull-in direction of the differential side oil seal.
Drift to be used:
AWD : Inspection
INFOID:0000000009752684
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
A
: Transaxle case side
B
: Converter housing side
JSDIA2466ZZ
Dimension “C”
:Height difference from case end surface is within 1.8
±
0.5 mm (0.071
±
0.020
in).
Dimension “D”
:Height difference from case end surface is within 1.0
±
0.5 mm (0.039
±
0.020
in).
Location
Commercial Service Tools
Transaxle case side
Commercial service tool with outer dia. 54 mm (2.13 in) and inner dia. 50 mm (1.97 in)
Converter housing side
Commercial service tool with outer dia. 60 mm (2.36 in)
Revision: 2013 October
2014 JUKE
OIL PUMP FITTING BOLT
TM-335
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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OIL PUMP FITTING BOLT
Description
INFOID:0000000009752685
Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.
Exploded View
INFOID:0000000009752686
Removal and Installation
INFOID:0000000009752687
REMOVAL
1.
Remove Oil pump fitting bolt (1) from transaxle assembly.
2.
Remove O-ring from oil pump fitting bolt.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection
INFOID:0000000009752688
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
1.
Oil pump fitting bolt
2.
O-ring
3.
Transaxle assembly
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Apply CVT fluid
JPDIA0829GB
JPDIA0077ZZ
Revision: 2013 October
2014 JUKE
TM-336
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
WATER HOSE
WATER HOSE
Exploded View
INFOID:0000000009752689
Removal and Installation
INFOID:0000000009752690
REMOVAL
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
CAUTION:
Perform these steps after the coolant temperature has cooled sufficiently.
1.
Remove the battery. Refer to
PG-99, "Removal and Installation"
2.
Remove the ECM and bracket as a set.
3.
Remove the water hose.
4.
Remove the heater thermostat.
INSTALLATION
Note the following, and Install in the reverse order of removal.
• Refer to the following when installing water hoses.
1.
Heater thermostat assembly
2.
Hose clamp
3.
Water hose
A.
Water outlet
B.
CVT oil warmer
C.
To thermostat housing
D.
To oil cooler
: N·m (kg-m, ft-lb)
JSDIA2776GB
Water hose (1)
Installation side tube (2)
Direction of paint mark
Hose insertion depth “L”
Water hose
Water outlet
Upward
A: 27 mm (1.06 in) [End reach-
es the 2-stage bulge.]
CVT oil warmer
Leftward
B: 27 mm (1.06 in) [End reach-
es the tube bend R position).]
Heater thermostat assembly
CVT oil warmer
Leftward
Revision: 2013 October
2014 JUKE
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